Baxi Potterton G.C.No 47 393 21 manual Burner Fig, Insulation Fig, Burner Gasket Extension Piece

Page 40

Cover

14.0 Changing Components

Burner

Gasket

Extension Piece

(On 28 models only)

Venturi

Collector

Fig. 81

Heat

Exchanger

Rear

Insulation

Spark

Electrode

Venturi

Cover

Insulation

Seal

Fig. 82

Collector

Electrode	Sensing
Leads	Electrode

14.6Burner (Fig. 81)

1.Undo the screws securing the collector to the cover and venturi (On 28 models there is an extension piece fitted to the cover, remove this also.

2.Withdraw the burner from the cover and replace with the new one.

3.Examine the gasket, replacing if necessary.

4.Reassemble in reverse order.

14.7Insulation (Fig. 82)

1.Remove the electrode leads, noting their positions. Also remove the electrodes as described in section 14.2.

2.Undo the screws securing the collector to the venturi and the nuts holding the cover to the heat exchanger. Draw the collector and cover assembly away.

3.Remove the cover insulation piece.

4.Fit the new insulation carefully over the burner and align it with the slots for the electrodes.

5.If the rear insulation requires replacement remove it and all debris from the heat exchanger. Also it may be necessary to separately remove the spring clip from the pin in the centre of the heat exchanger and the ‘L’ shaped clips embedded in the insulation.

6.DO NOT remove the shrink-wrapped coating from the replacement rear insulation. Keep the insulation vertical and press firmly into position.

7.Examine the cover seal and replace if necessary.

40© Baxi Heating UK Ltd 2011

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Contents Installation & Service Instructions 0086 Installer Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Safe Manual Handling GeneralPreparation TechniqueContents Introduction Contents of PackDescription General Layout LayoutAppliance Operation Frost Protection ModePump Protection Technical Data Promax Combi 24, 28Dimensions and Fixings OrientationTap Rail 32.5 mm Condensate Drain 65 mmSystem Details InformationCentral Heating Circuit BypassExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsAt Least 1.5 7.2 Clearances Figs Site Requirement Ventilation of CompartmentsGas Supply Electrical SupplyCondensate Drain Flue Flue terminal guardEach fitting to aid assembly Flue OptionsHorizontal Flue Systems Horizontal FluesVertical Flues Twin & Vertical Flue Systems120mm Min ApartKey Accessory Size Code No Flue AccessoriesTelescopic Internal Flue Kit Twin Flue Connection Twin Flue Duct AdaptorAir Duct Connection Flue Duct Connection Boiler Adaptor Flue Dimensions For Roof TerminalsFlue Trim Terminal Guard FigPlume Displacement Kit Fig Plume DisplacementMetres Ring Adaptor 28/33 Determining Permissible LengthsExample 5121368General Fitting Notes 30mmElbow to allow the flue to be installed as shown 60Ø extension piece. It must be secured using twoUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsInstallation Unpacking & Initial PreparationFlushing After considering the site requirementsFitting The Boiler Fitting the Pressure Relief Discharge Pipe FigCondensate Drain see section Tighten all the connectionsFitting The Flue Wall Thickness WasteFlue Elbow Ensure Elbow is fully Engaged into Boiler25mm Extension Cut End Inner Flue Support BracketEnsure Extension is fully engaged into Boiler Adaptor Preliminary Electrical Checks Making The Electrical ConnectionsTerminal Block Cover Cable Clamp Commissioning Commissioning the BoilerPressure Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual ServicingAnnual Servicing Inspection Case Front Panel Facia Panel Securing Screws Burner Sensing Electrode 10 ±1 Viewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Fan Fig Venturi FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorInsulation Fig Burner FigBurner Gasket Extension Piece Central Heating Temperature Sensor NTC Fig Safety Thermostat FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigGas Valve Fig Throttle Adjustment ScrewExpansion Vessel Fig Setting the Gas Valve Setting the Gas Valve CO2 checkFlue Adaptor Test Point Plug Analyser Probe ThrottleIllustrated Wiring Diagram ElectricalShort Parts List Short Parts List306 302Initial Fault Finding Checks Fault FindingError Codes Error 133 flashing Go to section ‘A’ Turn the selector switch toReset position for 5 seconds Pump runsTurn selector switch to Error 133 flashing Go to section ‘I’Turn Domestic Hot Water Open DHW tap fullyPCB X3 connector terminals 3 Switch terminalFan jammed or faulty winding Replace PCB Replace waterCheck wiring Viewing Window Replace sensor or PCB E28Gas at burner Replace gas valveReplace PCB Is there 230V at Replace safety thermostatReplace sensor Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL