Frymaster KSCF18G manual Rigid Connections, Manual Shut-off Valve, Regulating Gas Pressure

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KSCF18G COOL ZONE SERIES GAS FRYERS

CHAPTER 3: INSTALLATION INSTRUCTIONS

3.4 Gas Connections (cont.)

Rigid Connections

Check any installer-supplied intake pipe(s) visually and clean metal particles or other foreign matter from the threads before installing into a service line. If the intake pipes are not clear of all foreign matter, the orifices will clog when gas pressure is applied. When using thread compound on gas piping, use very small amounts and only on male threads. Use a pipe thread compound that is not affected by the chemical action of LP gases. DO NOT apply thread compound to the first two pipe threads—doing so will cause clogging of the burner orifices and control valve.

Manual Shut-off Valve

This gas service supplier-installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency.

Regulating Gas Pressure

The fryer and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the gas supply system, especially if the test pressures are in excess of ½ PSI (3,45 kPa/35 mbar).

External gas regulators are not normally required on this fryer. A safety control valve protects the fryer against pressure fluctuations. If the incoming pressure is in excess of ½ PSI (3,45 kPa/35 mbar), a step-down regulator is required.

DANGER

When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure is 3,45 kPa (½ PSI, 14" W.C.) or greater to avoid damage to the fryer’s gas piping and gas valve(s).

A.Manifold Pressure: Your local service technician should check the manifold pressure with a manometer.

1.Check the rating plate for manifold gas pressures. Natural gas units normally require 4" W.C., and propane units normally require 11" W.C. gas pressure.

2.Confirm that the arrow forged into the bottom of the regulator body, which indicates gas flow direction, is pointed downstream towards the fryers. The air vent cap is also part of the regulator and should not be removed.

3.If a vent line from the gas pressure regulator is used, it should be installed in accordance with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-(Latest Edition).

3-6

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Contents Gas Fryers KSCF18G Cool Zone Page Page KSCF18G Cool Zone Gas Fryers After Purchase Applicability and ValidityOrdering Parts Safety Information Service InformationComputer Information Safety Information Service Personnel General Receiving and Unpacking EquipmentIf your equipment arrives damaged Principles of Operation Pre-InstallationRating Plate ANSI/NFPA #70 Australian installations must meetAir Supply and Ventilation Equipment Installed at High AltitudesPressure TemperatureConversion of Units Restraining the FryerRestraining the Fryer Leg and Caster Installation Installing the FryerGeneral Leveling the Fryer InstallationLegs Only Installing Optional Swivel CastersRigid Casters Only Countries Supply Pressures Appliance Gas mbar Categories Gas ConnectionsSupply Line Specifications Manual Shut-off Valve Rigid ConnectionsRegulating Gas Pressure Flexible Couplings, Connectors and Casters Gas Inputs Adjustments/Adaptation To Different GasesAdjustments for different gases are as follows Gas Conversion ProceduresNon-CE Gas Valve Electrical Connections Safety SwitchesFryer with KFC-1 Computer Microswitch is located on the red handle at the drain valve Drain valve handle red Oil return handle Yellow label Final Preparation Initial Cleaning Before StartupDrop Pilot lighting procedures Standing Pilot Start-Up ProceduresGeneral Use Filtering Pilot lighting procedure Electronic IgnitionClosing See for detailed filtration proceduresFilter Powder Filter Paper Filter PreparationFilter Preparation Filter Preparation Filter Preparation Filter Operations Removing support grid from frypot prior to draining Yellow Label Filter Operations Weekly DailyBuilt-in Filtration Periodic/AnnualStainless Steel Periodic/ AnnualIntroduction KSCF18G Cool Zone Series GAS Fryers TroubleshootingPressed Fryer TroubleshootingCont Remains after closing drain Main burner malfunctions Pump wont Start Filtration System TroubleshootingWiring Diagrams Normally Open Float Switch Left 3 CE, Normally Open Float Switch Right 4 CE, Normally Open Float Switch Left Fast Ready 218G KSCF218GP00001 Fast Ready 218G KSCF218GP00001, KSCF218GN00007 Thermatron, 230V CE Constant Pilot, Fast Ready 218G Constant Pilot with KFC-1, 218G Oil Return, 218G/318G with Vent Solenoids 11 CE, Single Oil Return, Single KSCF18G Cool Zone Series GAS Fryers Troubleshooting Cabinetry and Related Components Component Accessories Component Box, Computers, and Related Components See Page 8-10 for High-Limit Thermostats Holder, Buss Fuse Drain Valve, Oil Return, and Related Components Component Drain System Filter Pan and Related Components Other Components Filter Pan AssemblyFrypot and Related Components Gas Valves, Pilot Assemblies, and Related Components Rear Gas Manifold Components Trailing Pilot AssemblyPiezo Ignitor Components Over-the-Top Oil Return and Related Components 106-2983 Oil Return Assembly Cabinetry and Related Components Heat Shield, Flue Accessories Component Box, Computers, and Related Components See Page 9-10 for High-Limit Thermostats Holder, Buss Fuse Oil Return Handle Assembly 106-0979 Oil Return Bracket Assembly 106-2214 Oil Return Assembly106-2215 Oil Suction Components Filter Pan and Related Components Filter Components non-CE Export Filter Components823-4884SP CE Gas Valves Component Over-the-Top Oil Return and Related Components 106-3347 Oil Return Assembly Service Hotline