Carrier 19XL specifications Compressor Jumpstart and Refrigerant Protection

Page 71

Table 9 Ð LID Primary and Secondary Messages and Custom Alarm/Alert Messages

with Troubleshooting Guides (cont)

G. COMPRESSOR JUMPSTART AND REFRIGERANT PROTECTION

PRIMARY MESSAGE

SECONDARY MESSAGE

ALARM MESSAGE/PRIMARY CAUSE

ADDITIONAL CAUSE/REMEDY

 

 

 

 

 

 

 

 

 

Compressor is running with more than

UNAUTHORIZED

UNIT SHOULD BE

CA

 

 

 

P Emergency: Compressor

10% RLA and control is trying to shut it

 

 

 

down. Throw power off to compressor if

OPERATION

STOPPED

running without control authorization.

unable to stop. Determine cause before

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

repowering.

POTENTIAL FREEZE-UP

EVAP PRESS/TEMP

ERT Emergency: Freeze-up

Determine cause. If pumping refrigerant

out of chiller, stop operation and go over

TOO LOW

prevention.

 

pumpout procedures.

 

 

 

 

 

 

 

 

 

FAILURE TO STOP

DISCONNECT POWER

RUN

 

 

 

AUX Emergency: DISCON-

Starter and run and start contacts are

 

 

 

energized while control tried to shut

NECT POWER.

 

 

down. Disconnect power to starter.

 

 

 

 

 

 

 

 

 

LOSS OF

WITH STARTER

Loss of Communication with Starter:

Check wiring from PSIO to SMM. Check

COMMUNCIATION

Check chiller.

SMM module troubleshooting procedures.

 

STARTER CONTACT

ABNORMAL 1CR OR

1CR

 

 

AUX Starter Contact Fault:

Starter run and start contacts energized

FAULT

RUN AUX

Check 1CR/1M aux. contacts.

while chiller was off. Disconnect power.

 

 

 

 

 

 

 

 

 

The condenser pressure transducer is

 

 

CRT [VALUE] exceeded limit of

reading a pressure that could freeze the

POTENTIAL FREEZE UP

COND PRESS/TEMP

water in the condenser tubes. Check for

[LIMIT]* Emergency: Freeze-up

condenser refrigerant leaks, bad trans-

TOO LOW

 

prevention.

ducers, or transferred refrigerant. Place

 

 

 

 

 

 

 

 

 

 

 

the unit in Pumpdown mode to eliminate

 

 

 

 

 

 

 

 

 

ALARM if vessel is evacuated.

*[LIMIT] is shown on the LID as the temperature, pressure, voltage, etc., set point prede®ned or selected by the operator as an override, alert, or alarm condition. [VALUE] is the actual pressure, temperature, voltage, etc., at which the control tripped.

H. NORMAL RUN WITH RESET, TEMPERATURE, OR DEMAND

PRIMARY MESSAGE

SECONDARY MESSAGE

PROBABLE CAUSE/REMEDY

RUNNING Ð RESET ACTIVE

4-20MA SIGNAL

 

RUNNING Ð RESET ACTIVE

REMOTE SENSOR CONTROL

Reset program active based upon Con®g table setup.

RUNNING Ð RESET ACTIVE

CHW TEMP DIFFERENCE

 

RUNNING Ð TEMP CONTROL

LEAVING CHILLED WATER

Default method of temperature control.

RUNNING Ð TEMP CONTROL

ENTERING CHILLED WATER

ECW control activated on Con®g table.

RUNNING Ð TEMP CONTROL

TEMPERATURE RAMP LOADING

Ramp loading in effect. Use Service1 table to modify.

RUNNING Ð DEMAND LIMITED

BY DEMAND RAMP LOADING

Ramp loading in effect. Use Service1 table to modify.

RUNNING Ð DEMAND LIMITED

BY LOCAL DEMAND SETPOINT

Demand limit setpoint is , actual demand.

RUNNING Ð DEMAND LIMITED

BY 4-20MA SIGNAL

 

RUNNING Ð DEMAND LIMITED

BY CCN SIGNAL

Demand limit is active based on Con®g table setup.

RUNNING Ð DEMAND LIMITED

BY LOADSHED/REDLINE

 

RUNNING Ð TEMP CONTROL

HOT GAS BYPASS

Hot Gas Bypass is energized. See surge prevention

in the control section.

 

 

RUNNING Ð DEMAND LIMITED

BY LOCAL SIGNAL

Active demand limit manually overridden or Status01

table.

 

 

RUNNING Ð TEMP CONTROL

ICE BUILD MODE

Chiller is running under Ice Build temperature control.

 

 

 

NOTE: See Legend on page 68.

 

 

71

Image 71
Contents Safety Considerations Start-Up, Operation, and Maintenance InstructionsContents Contents Abbreviations and Explanations IntroductionMOTOR/OIL Refrigeration Cooling Cycle Chiller FamiliarizationRefrigeration Cycle 19XL Rear View Cooler Pressure Schrader Fitting Take-Apart Rabbet Fit ConnectorCooler In/Out Temperature Sensors Condenser In/Out Temperature SensorsRefrigerant Motor Cooling and Oil Cooling Cycles Lubrication CycleLubrication System Unit-Mounted Solid-State Starter Optional Starting EquipmentPIC Component Panel DenitionsControls Major PIC Components Panel LocationsPressure Transducer, Typical 19XL Controls and Sensor LocationsControl and OIL Heater Voltage Selector S1 Power Panel with OptionsSelect LID Operation and Menus FigGeneral Override Operations − Example of Point Status Screen Status01Example of Time Schedule Operation Screen 19XL Menu Structure 19XL Service Menu Structure 19XL Service Menu Structure Example of Set Point Screen SetpointMenu Status Select Description Range Units Reference Point Name Alarm HistoryLID Screens Example 1 Ð STATUS01 Display ScreenMenu Example 2 Ð STATUS02 Display ScreenExample 3 Ð STATUS03 Display Screen Example 4 Ð Setpoint Display ScreenICE Build Termination Example 5 Ð Configuration Config Display ScreenExample 6 Ð LEAD/LAG Configuration Display Screen ECW Control OptionExample 7 Ð SERVICE1 Display Screen Menu Service Example 8 Ð SERVICE2 Display ScreenSpare Alert Enable Example 9 Ð SERVICE3 Display ScreenBearing Temperature Example 10 Ð Maintenance MAINT01 Display ScreenExample 11 Ð Maintenance MAINT02 Display Screen Discharge TemperatureDescription RANGE/STATUS Units Reference Point Name Example 12 Ð Maintenance MAINT03 Display ScreenExample 13 Ð Maintenance MAINT04 Display Screen PIC System Functions Page Protective Safety Limits and Control Settings Capacity Overrides Page Page Hot Gas Bypass Lead/Lag ControlECW HgbpPage Cent Capacity Ice Build ControlPage To LOG on Example of Attach to Network Device ScreenSequence Fig START-UP/SHUTDOWN/RECYCLERecycle Restart Delta T Equipment Required Using the Optional Storage Tank and PumpoutBefore Initial START-UP Job Data Required19XL Leak Test Procedures Page Ð HCFC-22 Pressure Ð Temperature C Ð HCFC-22 Pressure Ð Temperature FTemperature Pressure Ð HFC-134a Pressure Ð Temperature FÐ HFC-134a Pressure Ð Temperature C Page Check Optional Pumpout Compressor Water Pip Inspect WiringMECHANICAL-TYPE Starters Check StarterBENSHAW, INC. SOLID-STATE Starter Benshaw, Inc. Solid-State Starter Power StackSet Up Chiller Control Conguration Power Up the Controls and Check the Oil HeaterLoad Surge Prevention Occurs TOO Soon Occurs TOO Late Volt Motor Code Amps Correction Factors For 19XL MotorsTests to be Devices Tested Performed Charge Refrigerant into Chiller19XL Chiller Equalization Without PUMP- OUT Unit Control Test Menu FunctionsSize Refrigerant Charges19XL Total Refrigerant Charge CoolerCheck Rotation Initial START-UPDry Run to Test Start-Up Sequence Operator Duties Check Oil Pressure and Compressor StopCalibrate Motor Current Operating InstructionsTo Stop the Chiller Plant Tstat Pumpout and Refrigerant Transfer ProceduresOperating the Optional Pumpout Compressor Transfer Refrigerant from Storage Tank to ChillerTransfer the Refrigerant from Chiller to Storage Tank Chillers with Isolation ValvesReturn Refrigerant to Normal Operating Conditions General MaintenanceTest After Service, Repair, or Major Leak Ð If Guide Vane Actuator Linkage Weekly MaintenanceTo Change the OIL Scheduled MaintenanceCheck Safety and Operating Controls Monthly Inspect the Heat Exchanger Tubes Compressor Bearing and Gear MaintenOptional Pumpout System Controls Troubleshooting Guide MAINT04 MAINT01MAINT02 MAINT03Timing OUT or Timed OUT Shutdown with ON/OFF/RESET-OFFAutorestart in Progress Recycle ShutdownNormal or AUTO.-RESTART LOW Chilled Water Compressor Jumpstart and Refrigerant Protection Normal RUN with RESET, TEMPERATURE, or DemandLimited Normal RUN Overrides Active AlertsOUT-OF-RANGE Sensor Failures Protective Limit Chiller Protect Limit FaultsSpare Sensor Alert Messages Chiller AlertsDESCRIPTION/MALFUNCTION Probable CAUSE/REMEDY Other PROBLEMS/MALFUNCTIONSTemperature Voltage Resistance Drop Ð Thermistor Temperature F vs Resistance/Voltage DropÐ Thermistor Temperature C vs Resistance/Voltage Drop Input Options Module Control ModulesModule Address Options Module Starter Management Module SMM FigProcessor Module Psio Fig Switch Options Setting Module InstallationTypical Benshaw, Inc. Solid-State Starter internal View Page Page SCR Benshaw, Inc. Solid-State Starter Troubleshooting GuideProblem Probable Causes Area of Correction RV1Condenser Heat Exchanger DataAdditional Data for Marine Waterboxes Cooler1034 kPa Waterbox Cover WeightsCoolers CondensersOptional Pumpout System Electrical Data Compressor/Motor WeightsCompressor Weights Compressor Fits and Clearances ``Z Compressor Assembly TorquesDescription Torque Ft-lbEXT CLRCOM CommPage CLR Page Chiller Power Panel, Starter Assembly Motor Wiring Schematic Chiller Power Panel, Starter Assembly Motor Wiring Schematic HPS PMRPOT GFRTypical Wye-Delta Unit Mounted Starter Wiring Schematic Index Index Copyright 1996 Carrier Corporation

19XL specifications

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