Carrier 19XL specifications Chiller Alerts, Spare Sensor Alert Messages

Page 74

Table 9 Ð LID Primary and Secondary Messages and Custom Alarm/Alert Messages

with Troubleshooting Guides (cont)

L. CHILLER ALERTS

PRIMARY MESSAGE

SECONDARY MESSAGE

ALARM MESSAGE/PRIMARY CAUSE

ADDITIONAL CAUSE/REMEDY

 

 

 

 

 

Check that guide vanes are closing.

RECYCLE ALERT

HIGH AMPS AT SHUTDOWN

High Amps at Recycle: Check guide vane

Check motor amps correction cali-

 

 

drive.

bration is correct. Check actuator for

 

 

 

 

 

proper operation.

SENSOR FAULT ALERT

LEAVING COND WATER

Sensor Fault: Check leaving condenser

 

TEMP

water sensor.

Check sensor. See sensor test

 

SENSOR FAULT ALERT

ENTERING COND WATER

Sensor Fault: Check entering condenser

procedure.

TEMP

water sensor.

 

 

 

LOW OIL PRESSURE

CHECK OIL FILTER

Low Oil Pressure Alert: Check oil

Check oil ®lter. Check for improper

ALERT

oil level or temperature.

 

 

 

 

AUTORESTART PENDING

POWER LOSS

V

 

P Power Loss: Check voltage supply.

 

 

 

AUTORESTART PENDING

LOW LINE VOLTAGE

V

 

P [VALUE]* exceeded limit of

Check power supply if there are ex-

[LIMIT].* Check voltage supply.

 

 

cessive compressor starts occurring.

AUTORESTART PENDING

HIGH LINE VOLTAGE

V

 

P [VALUE]* exceeded limit of

 

 

[LIMIT].* Check voltage supply.

 

 

 

 

SENSOR ALERT

 

CMPD [VALUE]* exceeded limit of

Discharge temperature exceeded

HIGH DISCHARGE TEMP

the alert threshold. Check entering

[LIMIT].* Check discharge temperature.

 

 

condenser water temperature.

 

 

 

 

 

 

 

MTRB [VALUE]* exceeded limit of

Thrust bearing temperature ex-

SENSOR ALERT

HIGH BEARING

ceeded the alert threshold. Check

[LIMIT]*. Check thrust bearing

TEMPERATURE

for closed valves, improper oil level

 

temperature.

 

 

or temperatures.

 

 

 

 

 

CONDENSER PRESSURE

 

CRP High Condenser Pressure

Check ambient conditions. Check

PUMP RELAY ENERGIZED

[LIMIT]*. Pump energized to reduce

ALERT

condenser pressure for accuracy.

 

pressure.

 

 

 

 

 

 

 

 

The chiller load is too small to keep

 

 

 

 

 

the chiller on line and there have

RECYCLE ALERT

EXCESSIVE RECYCLE

Excessive recycle starts.

been more than 5 restarts in 4

STARTS

hours. Increase chiller load, adjust

 

 

 

 

 

 

 

 

 

hot gas bypass, increase RECYCLE

 

 

 

 

 

RESTART DELTA T.

*[LIMIT] is shown on the LID as the temperature, pressure, voltage, etc., set point prede®ned or selected by the operator as an override, alert, or alarm condition. [VALUE] is the actual temperature, pressure, voltage, etc., at which the control tripped.

M. SPARE SENSOR ALERT MESSAGES

PRIMARY MESSAGE

SECONDARY MESSAGE

ALARM MESSAGE/PRIMARY CAUSE

ADDITIONAL CAUSE/REMEDY

SPARE SENSOR ALERT

COMMON CHWS SENSOR

Sensor Fault:

 

Check common CHWS sensor.

 

 

 

 

SPARE SENSOR ALERT

COMMON CHWR SENSOR

Sensor Fault:

 

Check common CHWR sensor.

 

 

 

 

SPARE SENSOR ALERT

REMOTE RESET SENSOR

Sensor Fault:

 

Check remote reset temperature sensor.

 

 

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 1

Sensor Fault:

 

Check temperature sensor Ð Spare 1.

 

 

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 2

Sensor Fault:

 

Check temperature sensor Ð Spare 2.

 

 

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 3

Sensor Fault:

Check alert temperature set points

Check temperature sensor Ð Spare 3.

on Equipment Service, SERVICE2

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 4

Sensor Fault:

LID table. Check sensor for accu-

Check temperature sensor Ð Spare 4.

racy if reading is not accurate.

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 5

Sensor Fault:

 

Check temperature sensor Ð Spare 5.

 

 

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 6

Sensor Fault:

 

Check temperature sensor Ð Spare 6.

 

 

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 7

Sensor Fault:

 

Check temperature sensor Ð Spare 7.

 

 

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 8

Sensor Fault:

 

Check temperature sensor Ð Spare 8.

 

 

 

 

SPARE SENSOR ALERT

TEMP SENSOR Ð SPARE 9

Sensor Fault:

 

Check temperature sensor Ð Spare 9.

 

 

 

 

NOTE: See Legend on page 68.

74

Image 74
Contents Start-Up, Operation, and Maintenance Instructions Safety ConsiderationsContents Contents Introduction Abbreviations and ExplanationsMOTOR/OIL Refrigeration Cooling Cycle Chiller FamiliarizationRefrigeration Cycle 19XL Rear View Condenser In/Out Temperature Sensors Take-Apart Rabbet Fit ConnectorCooler In/Out Temperature Sensors Cooler Pressure Schrader FittingLubrication Cycle Refrigerant Motor Cooling and Oil Cooling CyclesLubrication System Starting Equipment Unit-Mounted Solid-State Starter OptionalMajor PIC Components Panel Locations DenitionsControls PIC Component Panel19XL Controls and Sensor Locations Pressure Transducer, TypicalPower Panel with Options Control and OIL Heater Voltage Selector S1Select LID Operation and Menus FigGeneral − Example of Point Status Screen Status01 Override OperationsExample of Time Schedule Operation Screen 19XL Menu Structure 19XL Service Menu Structure 19XL Service Menu Structure Setpoint Example of Set Point ScreenExample 1 Ð STATUS01 Display Screen Description Range Units Reference Point Name Alarm HistoryLID Screens Menu Status SelectExample 4 Ð Setpoint Display Screen Example 2 Ð STATUS02 Display ScreenExample 3 Ð STATUS03 Display Screen MenuECW Control Option Example 5 Ð Configuration Config Display ScreenExample 6 Ð LEAD/LAG Configuration Display Screen ICE Build TerminationExample 7 Ð SERVICE1 Display Screen Example 9 Ð SERVICE3 Display Screen Example 8 Ð SERVICE2 Display ScreenSpare Alert Enable Menu ServiceDischarge Temperature Example 10 Ð Maintenance MAINT01 Display ScreenExample 11 Ð Maintenance MAINT02 Display Screen Bearing TemperatureDescription RANGE/STATUS Units Reference Point Name Example 12 Ð Maintenance MAINT03 Display ScreenExample 13 Ð Maintenance MAINT04 Display Screen PIC System Functions Page Protective Safety Limits and Control Settings Capacity Overrides Page Page Hgbp Lead/Lag ControlECW Hot Gas BypassPage Ice Build Control Cent CapacityPage Example of Attach to Network Device Screen To LOG onSTART-UP/SHUTDOWN/RECYCLE Sequence FigRecycle Restart Delta T Job Data Required Using the Optional Storage Tank and PumpoutBefore Initial START-UP Equipment Required19XL Leak Test Procedures Page Ð HCFC-22 Pressure Ð Temperature F Ð HCFC-22 Pressure Ð Temperature CTemperature Pressure Ð HFC-134a Pressure Ð Temperature FÐ HFC-134a Pressure Ð Temperature C Page Inspect Wiring Check Optional Pumpout Compressor Water PipCheck Starter MECHANICAL-TYPE StartersBenshaw, Inc. Solid-State Starter Power Stack BENSHAW, INC. SOLID-STATE StarterPower Up the Controls and Check the Oil Heater Set Up Chiller Control CongurationLoad Surge Prevention Occurs TOO Soon Occurs TOO Late Amps Correction Factors For 19XL Motors Volt Motor CodeControl Test Menu Functions Charge Refrigerant into Chiller19XL Chiller Equalization Without PUMP- OUT Unit Tests to be Devices Tested PerformedCooler Refrigerant Charges19XL Total Refrigerant Charge SizeCheck Rotation Initial START-UPDry Run to Test Start-Up Sequence Operating Instructions Check Oil Pressure and Compressor StopCalibrate Motor Current Operator DutiesTo Stop the Chiller Plant Transfer Refrigerant from Storage Tank to Chiller Pumpout and Refrigerant Transfer ProceduresOperating the Optional Pumpout Compressor TstatChillers with Isolation Valves Transfer the Refrigerant from Chiller to Storage TankReturn Refrigerant to Normal Operating Conditions General MaintenanceTest After Service, Repair, or Major Leak Ð If Weekly Maintenance Guide Vane Actuator LinkageTo Change the OIL Scheduled MaintenanceCheck Safety and Operating Controls Monthly Compressor Bearing and Gear Mainten Inspect the Heat Exchanger TubesOptional Pumpout System Controls Troubleshooting Guide MAINT03 MAINT01MAINT02 MAINT04Shutdown with ON/OFF/RESET-OFF Timing OUT or Timed OUTAutorestart in Progress Recycle ShutdownNormal or AUTO.-RESTART LOW Chilled Water Normal RUN with RESET, TEMPERATURE, or Demand Compressor Jumpstart and Refrigerant ProtectionLimited Normal RUN Overrides Active AlertsOUT-OF-RANGE Sensor Failures Chiller Protect Limit Faults Protective LimitChiller Alerts Spare Sensor Alert MessagesOther PROBLEMS/MALFUNCTIONS DESCRIPTION/MALFUNCTION Probable CAUSE/REMEDYÐ Thermistor Temperature F vs Resistance/Voltage Drop Temperature Voltage Resistance DropÐ Thermistor Temperature C vs Resistance/Voltage Drop Input Options Module Control ModulesModule Address Options Module Starter Management Module SMM FigProcessor Module Psio Fig Installation Switch Options Setting ModuleTypical Benshaw, Inc. Solid-State Starter internal View Page Page RV1 Benshaw, Inc. Solid-State Starter Troubleshooting GuideProblem Probable Causes Area of Correction SCRCooler Heat Exchanger DataAdditional Data for Marine Waterboxes CondenserCondensers Waterbox Cover WeightsCoolers 1034 kPaOptional Pumpout System Electrical Data Compressor/Motor WeightsCompressor Weights Compressor Fits and Clearances Ft-lb Compressor Assembly TorquesDescription Torque ``ZComm CLRCOM EXTPage CLR Page Chiller Power Panel, Starter Assembly Motor Wiring Schematic Chiller Power Panel, Starter Assembly Motor Wiring Schematic GFR PMRPOT HPSTypical Wye-Delta Unit Mounted Starter Wiring Schematic Index Index Copyright 1996 Carrier Corporation

19XL specifications

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