Carrier 19XL Heat Exchanger Data, Additional Data for Marine Waterboxes, Cooler, Condenser

Page 85

Physical Data Ð Tables 12-17 and Fig. 47-51 pro- vide additional information regarding compressor ®ts and

clearances, physical and electrical data, and wiring sche- matics for operator convenience during troubleshooting.

Table 12 Ð Heat Exchanger Data

COOLER

 

 

 

RIGGING WEIGHTS

 

 

 

 

VESSEL CHARGE

 

 

 

 

 

 

HEAT

NUMBER

 

Dry Wt.

 

 

 

 

Refrigerant

 

 

 

 

 

Volume

VESSEL

EXCHANGER

 

 

 

 

Design I

 

 

 

Design II

 

 

OF TUBES

Design I

Design II

 

 

 

 

 

of Water

 

CODE

 

 

 

 

 

 

 

 

 

 

 

 

 

HCFC-22

 

HCFC-22

 

HFC-134a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lb

Kg

Lb

Kg

Lb

 

Kg

 

Lb

 

Kg

 

Lb

 

Kg

 

Gal

 

L

 

40

201

5000

2275

5340

2422

1020

 

463

 

750

 

341

 

550

 

250

 

53

 

201

 

41

227

5150

2350

5485

2488

1090

 

494

 

800

 

363

 

600

 

272

 

58

 

220

 

42

257

5325

2425

5655

2565

1150

 

522

 

900

 

408

 

650

 

295

 

64

 

242

 

43

290

5500

2500

5845

2651

1200

 

544

1000

 

454

 

700

 

318

 

71

 

269

 

50

314

6625

3000

7020

3184

1450

 

658

1150

 

522

 

750

 

341

 

79

 

299

COOLER

51

355

6850

3100

7255

3291

1500

 

680

1250

 

568

 

850

 

386

 

87

 

329

52

400

7100

3225

7510

3406

1580

 

717

1400

 

636

 

950

 

431

 

96

 

363

 

 

 

 

 

 

 

 

53

445

7375

3350

7770

3524

1650

 

748

1500

 

681

1000

 

454

 

104

 

394

 

55

201

Ð

Ð

8510

3860

Ð

Ð

1410

 

640

1060

481

104

395

 

 

56

227

Ð

Ð

8845

4012

Ð

Ð

1710

 

776

1160

527

115

438

 

 

57

257

Ð

Ð

9205

4175

Ð

Ð

2010

 

913

1260

572

128

486

 

 

58

290

Ð

Ð

9575

4343

Ð

Ð

2210

1003

1410

640

140

531

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONDENSER

 

HEAT

 

 

RIGGING WEIGHTS

 

 

VESSEL CHARGE

 

 

 

NUMBER

 

 

Dry Wt.

 

 

Refrigerant

 

 

 

Volume

VESSEL

EXCHANGER

 

 

 

 

 

 

 

 

CODE

OF TUBES

Design I

Design II

Design I

 

Design II

 

of Water

 

 

 

Lb

 

Kg

Lb

Kg

Lb

Kg

 

Lb

 

Kg

 

Gal

 

L

 

40

218

5050

 

2100

4855

2202

400

181

 

350

 

159

 

56

 

212

 

41

246

5200

 

2350

5010

2272

400

181

 

350

 

159

 

62

 

235

 

42

279

5375

 

2450

5180

2350

400

181

 

350

 

159

 

68

 

257

 

43

315

5575

 

2525

5370

2436

400

181

 

350

 

159

 

75

 

284

 

50

347

7050

 

3200

6750

3062

400

181

 

350

 

159

 

84

 

318

CONDENSER

51

387

7275

 

3300

6960

3157

400

181

 

350

 

159

 

92

 

348

52

432

7500

 

3400

7200

3266

400

181

 

350

 

159

 

101

 

382

 

 

 

 

 

 

 

53

484

7775

 

3525

7475

3391

400

181

 

350

 

159

 

110

 

416

 

55

218

Ð

 

Ð

8345

3785

Ð

Ð

490

222

112

423

 

56

246

±

 

Ð

8635

3917

Ð

Ð

490

222

123

466

 

57

279

Ð

 

Ð

8980

4073

Ð

Ð

490

222

135

513

 

58

315

Ð

 

Ð

9370

4250

Ð

Ð

490

222

149

565

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

1.Design I chillers are equipped with a ¯oat box, and chiller weight is based on a 150 psi (1034 kPa) waterbox with 2 pass arrangement.

2.Design II chillers are equipped with a linear ¯oat, and chiller weight is based on a 300 psi (2068 kPa) waterbox with 1 pass arrangement.

3.Total refrigerant charge is equal to the cooler charge added to the condenser charge.

Table 13 Ð Additional Data for Marine Waterboxes*

 

 

 

ENGLISH

 

 

 

SI

 

HEAT EXCHANGER

Rigging Wt

Water Volume

Rigging Wt

 

Water Volume

FRAME, PASS

 

(lb)

 

(gal)

 

(kg)

 

 

(L)

 

 

Cooler

Condenser

Cooler

Condenser

Cooler

Condenser

 

Cooler

Condenser

FRAME 4, 2

PASS

1115

660

69

51

506

300

 

261

193

FRAME 4, 1

& 3 PASS

2030

1160

138

101

922

527

 

524

384

FRAME 5, 2

PASS

1220

935

88

64

554

424

 

331

243

FRAME 5, 1

& 3 PASS

2240

1705

175

128

1017

774

 

663

486

*Add to heat exchanger weights and volumes for total weight or volume.

85

Image 85
Contents Safety Considerations Start-Up, Operation, and Maintenance InstructionsContents Contents Abbreviations and Explanations IntroductionRefrigeration Cycle Chiller FamiliarizationMOTOR/OIL Refrigeration Cooling Cycle 19XL Rear View Cooler In/Out Temperature Sensors Take-Apart Rabbet Fit ConnectorCondenser In/Out Temperature Sensors Cooler Pressure Schrader FittingRefrigerant Motor Cooling and Oil Cooling Cycles Lubrication CycleLubrication System Unit-Mounted Solid-State Starter Optional Starting EquipmentControls DenitionsMajor PIC Components Panel Locations PIC Component PanelPressure Transducer, Typical 19XL Controls and Sensor LocationsControl and OIL Heater Voltage Selector S1 Power Panel with OptionsGeneral LID Operation and Menus FigSelect Override Operations − Example of Point Status Screen Status01Example of Time Schedule Operation Screen 19XL Menu Structure 19XL Service Menu Structure 19XL Service Menu Structure Example of Set Point Screen SetpointLID Screens Description Range Units Reference Point Name Alarm HistoryExample 1 Ð STATUS01 Display Screen Menu Status SelectExample 3 Ð STATUS03 Display Screen Example 2 Ð STATUS02 Display ScreenExample 4 Ð Setpoint Display Screen MenuExample 6 Ð LEAD/LAG Configuration Display Screen Example 5 Ð Configuration Config Display ScreenECW Control Option ICE Build TerminationExample 7 Ð SERVICE1 Display Screen Spare Alert Enable Example 8 Ð SERVICE2 Display ScreenExample 9 Ð SERVICE3 Display Screen Menu ServiceExample 11 Ð Maintenance MAINT02 Display Screen Example 10 Ð Maintenance MAINT01 Display ScreenDischarge Temperature Bearing TemperatureExample 13 Ð Maintenance MAINT04 Display Screen Example 12 Ð Maintenance MAINT03 Display ScreenDescription RANGE/STATUS Units Reference Point Name PIC System Functions Page Protective Safety Limits and Control Settings Capacity Overrides Page Page ECW Lead/Lag ControlHgbp Hot Gas BypassPage Cent Capacity Ice Build ControlPage To LOG on Example of Attach to Network Device ScreenSequence Fig START-UP/SHUTDOWN/RECYCLERecycle Restart Delta T Before Initial START-UP Using the Optional Storage Tank and PumpoutJob Data Required Equipment Required19XL Leak Test Procedures Page Ð HCFC-22 Pressure Ð Temperature C Ð HCFC-22 Pressure Ð Temperature FÐ HFC-134a Pressure Ð Temperature C Ð HFC-134a Pressure Ð Temperature FTemperature Pressure Page Check Optional Pumpout Compressor Water Pip Inspect WiringMECHANICAL-TYPE Starters Check StarterBENSHAW, INC. SOLID-STATE Starter Benshaw, Inc. Solid-State Starter Power StackSet Up Chiller Control Conguration Power Up the Controls and Check the Oil HeaterLoad Surge Prevention Occurs TOO Soon Occurs TOO Late Volt Motor Code Amps Correction Factors For 19XL Motors19XL Chiller Equalization Without PUMP- OUT Unit Charge Refrigerant into ChillerControl Test Menu Functions Tests to be Devices Tested Performed19XL Total Refrigerant Charge Refrigerant ChargesCooler SizeDry Run to Test Start-Up Sequence Initial START-UPCheck Rotation Calibrate Motor Current Check Oil Pressure and Compressor StopOperating Instructions Operator DutiesTo Stop the Chiller Plant Operating the Optional Pumpout Compressor Pumpout and Refrigerant Transfer ProceduresTransfer Refrigerant from Storage Tank to Chiller TstatTransfer the Refrigerant from Chiller to Storage Tank Chillers with Isolation ValvesTest After Service, Repair, or Major Leak Ð If General MaintenanceReturn Refrigerant to Normal Operating Conditions Guide Vane Actuator Linkage Weekly MaintenanceCheck Safety and Operating Controls Monthly Scheduled MaintenanceTo Change the OIL Inspect the Heat Exchanger Tubes Compressor Bearing and Gear MaintenOptional Pumpout System Controls Troubleshooting Guide MAINT02 MAINT01MAINT03 MAINT04Timing OUT or Timed OUT Shutdown with ON/OFF/RESET-OFFNormal or AUTO.-RESTART Recycle ShutdownAutorestart in Progress LOW Chilled Water Compressor Jumpstart and Refrigerant Protection Normal RUN with RESET, TEMPERATURE, or DemandOUT-OF-RANGE Sensor Failures Normal RUN Overrides Active AlertsLimited Protective Limit Chiller Protect Limit FaultsSpare Sensor Alert Messages Chiller AlertsDESCRIPTION/MALFUNCTION Probable CAUSE/REMEDY Other PROBLEMS/MALFUNCTIONSTemperature Voltage Resistance Drop Ð Thermistor Temperature F vs Resistance/Voltage DropÐ Thermistor Temperature C vs Resistance/Voltage Drop Module Address Control ModulesInput Options Module Processor Module Psio Fig Starter Management Module SMM FigOptions Module Switch Options Setting Module InstallationTypical Benshaw, Inc. Solid-State Starter internal View Page Page Problem Probable Causes Area of Correction Benshaw, Inc. Solid-State Starter Troubleshooting GuideRV1 SCRAdditional Data for Marine Waterboxes Heat Exchanger DataCooler CondenserCoolers Waterbox Cover WeightsCondensers 1034 kPaCompressor Weights Compressor/Motor WeightsOptional Pumpout System Electrical Data Compressor Fits and Clearances Description Torque Compressor Assembly TorquesFt-lb ``ZCOM CLRComm EXTPage CLR Page Chiller Power Panel, Starter Assembly Motor Wiring Schematic Chiller Power Panel, Starter Assembly Motor Wiring Schematic POT PMRGFR HPSTypical Wye-Delta Unit Mounted Starter Wiring Schematic Index Index Copyright 1996 Carrier Corporation

19XL specifications

The Carrier 19XL is a highly regarded commercial heating and cooling solution, designed to provide optimum performance and energy efficiency in various applications. This rooftop unit is engineered to meet the diverse needs of businesses, making it an ideal choice for those requiring reliable climate control in their facilities.

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