Carrier 19XL Normal RUN Overrides Active Alerts, OUT-OF-RANGE Sensor Failures, Limited

Page 72

Table 9 Ð LID Primary and Secondary Messages and Custom Alarm/Alert Messages

with Troubleshooting Guides (cont)

I. NORMAL RUN OVERRIDES ACTIVE (ALERTS)

PRIMARY MESSAGE

SECONDARY MESSAGE

ALARM MESSAGE/PRIMARY CAUSE

ADDITIONAL CAUSE/REMEDY

RUN CAPACITY

HIGH CONDENSER PRESSURE

CRP [VALUE]* exceeded limit of

 

LIMITED

[LIMIT]*. Condenser pressure override.

 

 

 

RUN CAPACITY

HIGH MOTOR TEMPERATURE

MTRW [VALUE]* exceeded limit of

 

LIMITED

[LIMIT]*. Motor temperature override.

 

 

See Capacity Overrides, Table 4.

RUN CAPACITY

 

ERT [VALUE]* exceeded limit of

LOW EVAP REFRIG TEMP

Correct operating condition, modify

LIMITED

[LIMIT]*. Check refrigerant charge level.

 

setpoint, or release override.

RUN CAPACITY

HIGH COMPRESSOR LIFT

Surge Prevention Override; lift too high

 

LIMITED

for compressor.

 

 

 

RUN CAPACITY

MANUAL GUIDE VANE TARGET

GV

 

TRG Run Capacity Limited:

 

LIMITED

Manual guide vane target.

 

 

 

*[LIMIT] is shown on the LID as the temperature, pressure, voltage, etc., set point prede®ned or selected by the operator as an override, alert, or alarm condition. [VALUE] is the actual temperature, pressure, voltage, etc., at which the control tripped.

J. OUT-OF-RANGE SENSOR FAILURES

PRIMARY MESSAGE

SECONDARY MESSAGE

ALARM MESSAGE/PRIMARY CAUSE

ADDITIONAL CAUSE/REMEDY

SENSOR FAULT

LEAVING CHW TEMPERATURE

Sensor Fault: Check leaving CHW

 

sensor.

 

 

 

 

SENSOR FAULT

ENTERING CHW TEMPERATURE

Sensor Fault: Check entering CHW

 

sensor.

 

 

 

 

SENSOR FAULT

CONDENSER PRESSURE

Sensor Fault: Check condenser

 

pressure transducer.

 

 

 

 

SENSOR FAULT

EVAPORATOR PRESSURE

Sensor Fault: Check evaporator

 

pressure transducer.

 

 

 

See sensor test procedure and

SENSOR FAULT

 

Sensor Fault: Check bearing

BEARING TEMPERATURE

check sensors for proper operation

temperature sensor.

 

 

and wiring.

SENSOR FAULT

MOTOR WINDING TEMP

Sensor Fault: Check motor temperature

 

sensor.

 

 

 

 

SENSOR FAULT

DISCHARGE TEMPERATURE

Sensor Fault: Check discharge

 

temperature sensor.

 

 

 

 

SENSOR FAULT

OIL SUMP TEMPERATURE

Sensor Fault: Check oil sump

 

temperature sensor.

 

 

 

 

SENSOR FAULT

OIL PRESSURE TRANSDUCER

Sensor Fault: Check oil pressure

 

transducer.

 

 

 

 

NOTE: See Legend on page 68.

72

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Contents Start-Up, Operation, and Maintenance Instructions Safety ConsiderationsContents Contents Introduction Abbreviations and ExplanationsChiller Familiarization Refrigeration CycleMOTOR/OIL Refrigeration Cooling Cycle 19XL Rear View Take-Apart Rabbet Fit Connector Cooler In/Out Temperature SensorsCondenser In/Out Temperature Sensors Cooler Pressure Schrader FittingLubrication Cycle Refrigerant Motor Cooling and Oil Cooling CyclesLubrication System Starting Equipment Unit-Mounted Solid-State Starter OptionalDenitions ControlsMajor PIC Components Panel Locations PIC Component Panel19XL Controls and Sensor Locations Pressure Transducer, TypicalPower Panel with Options Control and OIL Heater Voltage Selector S1LID Operation and Menus Fig GeneralSelect − Example of Point Status Screen Status01 Override OperationsExample of Time Schedule Operation Screen 19XL Menu Structure 19XL Service Menu Structure 19XL Service Menu Structure Setpoint Example of Set Point ScreenDescription Range Units Reference Point Name Alarm History LID ScreensExample 1 Ð STATUS01 Display Screen Menu Status SelectExample 2 Ð STATUS02 Display Screen Example 3 Ð STATUS03 Display ScreenExample 4 Ð Setpoint Display Screen MenuExample 5 Ð Configuration Config Display Screen Example 6 Ð LEAD/LAG Configuration Display ScreenECW Control Option ICE Build TerminationExample 7 Ð SERVICE1 Display Screen Example 8 Ð SERVICE2 Display Screen Spare Alert EnableExample 9 Ð SERVICE3 Display Screen Menu ServiceExample 10 Ð Maintenance MAINT01 Display Screen Example 11 Ð Maintenance MAINT02 Display ScreenDischarge Temperature Bearing TemperatureExample 12 Ð Maintenance MAINT03 Display Screen Example 13 Ð Maintenance MAINT04 Display ScreenDescription RANGE/STATUS Units Reference Point Name PIC System Functions Page Protective Safety Limits and Control Settings Capacity Overrides Page Page Lead/Lag Control ECWHgbp Hot Gas BypassPage Ice Build Control Cent CapacityPage Example of Attach to Network Device Screen To LOG onSTART-UP/SHUTDOWN/RECYCLE Sequence FigRecycle Restart Delta T Using the Optional Storage Tank and Pumpout Before Initial START-UPJob Data Required Equipment Required19XL Leak Test Procedures Page Ð HCFC-22 Pressure Ð Temperature F Ð HCFC-22 Pressure Ð Temperature CÐ HFC-134a Pressure Ð Temperature F Ð HFC-134a Pressure Ð Temperature CTemperature Pressure Page Inspect Wiring Check Optional Pumpout Compressor Water PipCheck Starter MECHANICAL-TYPE StartersBenshaw, Inc. Solid-State Starter Power Stack BENSHAW, INC. SOLID-STATE StarterPower Up the Controls and Check the Oil Heater Set Up Chiller Control CongurationLoad Surge Prevention Occurs TOO Soon Occurs TOO Late Amps Correction Factors For 19XL Motors Volt Motor CodeCharge Refrigerant into Chiller 19XL Chiller Equalization Without PUMP- OUT UnitControl Test Menu Functions Tests to be Devices Tested PerformedRefrigerant Charges 19XL Total Refrigerant ChargeCooler SizeInitial START-UP Dry Run to Test Start-Up SequenceCheck Rotation Check Oil Pressure and Compressor Stop Calibrate Motor CurrentOperating Instructions Operator DutiesTo Stop the Chiller Plant Pumpout and Refrigerant Transfer Procedures Operating the Optional Pumpout CompressorTransfer Refrigerant from Storage Tank to Chiller TstatChillers with Isolation Valves Transfer the Refrigerant from Chiller to Storage TankGeneral Maintenance Test After Service, Repair, or Major Leak Ð IfReturn Refrigerant to Normal Operating Conditions Weekly Maintenance Guide Vane Actuator LinkageScheduled Maintenance Check Safety and Operating Controls MonthlyTo Change the OIL Compressor Bearing and Gear Mainten Inspect the Heat Exchanger TubesOptional Pumpout System Controls Troubleshooting Guide MAINT01 MAINT02MAINT03 MAINT04Shutdown with ON/OFF/RESET-OFF Timing OUT or Timed OUTRecycle Shutdown Normal or AUTO.-RESTARTAutorestart in Progress LOW Chilled Water Normal RUN with RESET, TEMPERATURE, or Demand Compressor Jumpstart and Refrigerant ProtectionNormal RUN Overrides Active Alerts OUT-OF-RANGE Sensor FailuresLimited Chiller Protect Limit Faults Protective LimitChiller Alerts Spare Sensor Alert MessagesOther PROBLEMS/MALFUNCTIONS DESCRIPTION/MALFUNCTION Probable CAUSE/REMEDYÐ Thermistor Temperature F vs Resistance/Voltage Drop Temperature Voltage Resistance DropÐ Thermistor Temperature C vs Resistance/Voltage Drop Control Modules Module AddressInput Options Module Starter Management Module SMM Fig Processor Module Psio FigOptions Module Installation Switch Options Setting ModuleTypical Benshaw, Inc. Solid-State Starter internal View Page Page Benshaw, Inc. Solid-State Starter Troubleshooting Guide Problem Probable Causes Area of CorrectionRV1 SCRHeat Exchanger Data Additional Data for Marine WaterboxesCooler CondenserWaterbox Cover Weights CoolersCondensers 1034 kPaCompressor/Motor Weights Compressor WeightsOptional Pumpout System Electrical Data Compressor Fits and Clearances Compressor Assembly Torques Description TorqueFt-lb ``ZCLR COMComm EXTPage CLR Page Chiller Power Panel, Starter Assembly Motor Wiring Schematic Chiller Power Panel, Starter Assembly Motor Wiring Schematic PMR POTGFR HPSTypical Wye-Delta Unit Mounted Starter Wiring Schematic Index Index Copyright 1996 Carrier Corporation

19XL specifications

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