Whirlpool 4322452 manual Introduction

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INTRODUCTION

This program is designed to teach the servicer basic skills in handling common service procedures for gas ranges. This program does not cover the diagnosis and repair of all range problems and components, (oven liner, wiring harness, etc.).

PROGRAM OBJECTIVE

Upon completion of this program, the participants will be able to identify the location of major range components, as well as diagnose problems, and remove and repair the components causing the problem.

INSTRUCTIONS

This program has the following sections:

•Fundamental Properties of Gas

•Pressure Regulators

•The Cooktop Burner System

•The Oven Burner System

•Natural And L.P. Gas Conversion

•Testing The Components

TOOLS YOU WILL NEED

Phillips Screwdriver

Long-Nosed Pliers

Adjustable Wrench

Pipe Sealer

Special Tools:

•Volt-Ohmmeter

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Contents GAS Ranges Voltage Checks Table Of Contents Page Introduction Page Measuring Heat Energy Fundamental Properties of GAS#2 Mixed GAS Fuel Types#3 Manufactured GAS #4 Liquefied Petroleum L.P. GASCategory Fuel Characteristics of GAS Fuels25 To 60 Pounds Pressure Main Distribution of Natural GASDistribution of L.P. GAS Functions Pressure RegulatorsRegulator Operation Open Position Venting Regulator DiagnosticsWHIRLPOOL, U.S.A., Benton HARBOR, MI Measuring GAS PressureMagnehelic Gauge GAS Distribution Cooktop Burner SystemOFF Position GAS ValvePLUG-TYPE Orifices GAS Valve OrificesNatural GAS Orifices Orifice Specifications ChartNatural Gas Position Universal ORIFICE-OVEN ApplicationGAS Valve Orifice Diagnostics Performance Check Burner Operation AIR Shutter & Venturi Burner Head Properly Burning Flame Flame CharacteristicsNot Enough Primary Air Flame Quenching Page Symptom Cause Corrective Action Improper Flame DiagnosticsPort Burner Climber Port Cleaning the BurnersOperation Standing Pilot Ignition SystemRelighting a Standing Pilot Adjusting the Pilot Flame Height Cleaning the Pilot 123 Electronic Ignition SystemGround Strap Ignitor Spark Flow Sealed BurnerElectronic Ignition Diagnostics Performance Check Standing Pilot Ignition Oven Burner SystemGas Standing Pilot Safety Valve Lighting the Oven Pilot GLO-BAR Ignition Thermostat Switch Contacts Oven Ignitor Safety Valve 50 to 1100 Ω Amps Safety Valve Thermostat Switch Contacts Oven Ignitor Safety Valve Cleaning the Oven Burner 88P SELF-CLEANING SystemBK P3-1 P3-4 Oven Off Bake Cycle Broil Cycle Broil BakeF0 = Code GuidelinesPerformance Check SELF-CLEAN Oven Door Locking System Door Locked Door Unlocked General Natural and L.P. GAS ConversionConverting Cooktop Burners Converting a Pressure RegulatorConverting AN Oven Thermostat Converting AN Oven BurnerBurner Flame Adjustment Performance Check Page Testing the Components General Information Carborundum Ignitor Testing AN Oven GLO-BAR IgniterOffoff Litelite Testing AN Ignitor SwitchTesting AN Oven Light Switch Testing AN Oven Temperature Sensor To test the solenoid windings, perform the following steps Testing AN Oven Door LatchTo test the switches Testing a GAS Safety Valve Testing the GAS Control Valves Manual Shutoff Valve Testing the GAS Pressure RegulatorProblem Possible Cause Solution Troubleshooting ChartProblem Possible Cause Solution Standard Range Schematic DiagramsSelf-Clean Range Bake Strip CircuitsOven Light