Whirlpool 4322452 manual Natural and L.P. GAS Conversion, General

Page 65

NATURAL AND L.P. GAS CONVERSION

GENERAL

Ranges must be adjusted when going from one type of fuel to another due to the characteristics of the gases. This means that, for efficient combustion, air must be mixed with the gas. The amount of air to be mixed with the amount of gas is called the air-to-gas ratio. The combustion ratio is different between natural and L.P. gas. L.P. gas requires much more air (24:1) to be mixed with it than natural gas (10:1).

Also, there are differences in caloric values between the gasses. When a cubic foot of L.P. gas is burned, it produces much more heat than the same volume of natural gas. This is why the burner orifices must be changed to restrict the gas flow when converting to L.P. use. In other words, the range uses less fuel and more air with L.P. gas to create the same amount of heat with natural gas.

L.P. gas is also distributed and used at higher pressure (11" WCP) than natural gas (4" WCP). This is why the pressure regulator must be converted when changing from natural gas to L.P. operation (refer to the following chart).

NATURAL

PROPANE

BUTANE

CHARACTERISTICS

Colorless, Odorless, Non-Toxic, Gaseous

(Oxidizer Added)

B.T.U./Cu. Ft.

900 to 1100

2500

3010

 

 

 

 

Combustion Ratio Cu.

10

24

31

Ft. Air/Cu. Ft. Gas

 

 

 

 

 

 

 

Operating Pressures:

 

 

 

Manual

8.25 PSI

Not Applicable

Not Applicable

Service

5" - 14" WCP

11" - 15" WCP

11" - 15" WCP

Range

4" WCP

10" WCP

10" WCP

 

 

 

 

GAS CHARACTERISTICS

Change Regulator Orifices & Air Shutters Due To Differences In Gasses

 

 

COOKTOP

OVEN

 

AIR

RANGE TYPE

REGULATOR

BURNER

THERMOSTAT

BURNERS

ADJUST

 

 

SPUDS

 

 

 

 

 

 

 

 

 

 

 

 

NON SELF-CLEAN

X

X

1

X

X

 

 

 

 

 

 

SELF-CLEAN

X

X

2

 

X

 

 

 

 

 

 

COOKTOPS WITH

 

 

 

 

 

CONVENTIONAL

X

X

 

 

X

BURNERS

 

 

 

 

 

 

 

 

 

 

 

COOKTOPS WITH

 

 

 

 

 

SEALED

X

X

 

 

 

BURNERS

 

 

 

 

 

 

 

 

 

 

 

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Contents GAS Ranges Voltage Checks Table Of Contents Page Introduction Page Measuring Heat Energy Fundamental Properties of GAS#2 Mixed GAS Fuel Types#3 Manufactured GAS #4 Liquefied Petroleum L.P. GASCategory Fuel Characteristics of GAS Fuels25 To 60 Pounds Pressure Main Distribution of Natural GASDistribution of L.P. GAS Functions Pressure RegulatorsRegulator Operation Open Position Venting Regulator DiagnosticsWHIRLPOOL, U.S.A., Benton HARBOR, MI Measuring GAS PressureMagnehelic Gauge GAS Distribution Cooktop Burner SystemOFF Position GAS ValvePLUG-TYPE Orifices GAS Valve OrificesNatural GAS Orifices Orifice Specifications ChartNatural Gas Position Universal ORIFICE-OVEN ApplicationGAS Valve Orifice Diagnostics Performance Check Burner Operation AIR Shutter & Venturi Burner Head Properly Burning Flame Flame CharacteristicsNot Enough Primary Air Flame Quenching Page Symptom Cause Corrective Action Improper Flame DiagnosticsPort Burner Climber Port Cleaning the BurnersOperation Standing Pilot Ignition SystemRelighting a Standing Pilot Adjusting the Pilot Flame Height Cleaning the Pilot 123 Electronic Ignition SystemGround Strap Ignitor Spark Flow Sealed BurnerElectronic Ignition Diagnostics Performance Check Standing Pilot Ignition Oven Burner SystemGas Standing Pilot Safety Valve Lighting the Oven Pilot GLO-BAR Ignition Thermostat Switch Contacts Oven Ignitor Safety Valve 50 to 1100 Ω Amps Safety Valve Thermostat Switch Contacts Oven Ignitor Safety Valve Cleaning the Oven Burner 88P SELF-CLEANING SystemBK P3-1 P3-4 Oven Off Bake Cycle Broil Cycle Broil BakeF0 = Code GuidelinesPerformance Check SELF-CLEAN Oven Door Locking System Door Locked Door Unlocked General Natural and L.P. GAS ConversionConverting Cooktop Burners Converting a Pressure RegulatorConverting AN Oven Thermostat Converting AN Oven BurnerBurner Flame Adjustment Performance Check Page Testing the Components General Information Carborundum Ignitor Testing AN Oven GLO-BAR IgniterOffoff Litelite Testing AN Ignitor SwitchTesting AN Oven Light Switch Testing AN Oven Temperature Sensor To test the solenoid windings, perform the following steps Testing AN Oven Door LatchTo test the switches Testing a GAS Safety Valve Testing the GAS Control Valves Manual Shutoff Valve Testing the GAS Pressure RegulatorProblem Possible Cause Solution Troubleshooting ChartProblem Possible Cause Solution Standard Range Schematic DiagramsSelf-Clean Range Bake Strip CircuitsOven Light