Whirlpool 4322452 manual Flame Characteristics, Properly Burning Flame

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FLAME CHARACTERISTICS

A Properly Burning Flame

A properly burning flame has an inner cone, an outer cone, and an outer envelope. These three parts should be definable and distinguishable, although the outer envelope may not be easy to see. (see Figure 3-14).

The inner cone is the point where the air/gas mixture ignites and the combustion process begins. High levels of Carbon Monoxide and Aldehydes are produced in this cone.

Proper Flame Characteristics:

 

Outer Envelope

Inner Cone

Outer Cone

• Blue Color

 

 

• Flame Seated On Burner Port

Unburned Air/Gas

 

• Well Defined Shape

 

Figure 3-14

The outer cone surrounds the inner cone. The outer cone is the hottest part of the flame. Secondary air is drawn into the flame at this point and accelerates combustion. As the by-products from the inner cone move into the outer cone, they are burned and transformed into harmless water vapor (H2O) and Carbon Dioxide (CO2). If there is not enough secondary air, or if it is poorly ventilated and stagnant, this process cannot occur completely, and some of the harmful by-products from the inner cone will skip into the outer envelope.

The outer envelope surrounds the outer cone. The combustion process has been completed by the time the chemicals reach this point. The glow of the envelope is the result of the hot Carbon Dioxide and Water Vapor exiting the outer cone.

Too Much Primary Air

As the primary air is increased, the gas/air mixture burns at a faster speed (like fanning a flame). The additional primary air results in a greater volume of air/gas flow through the burner ports.

With increased delivery pressure and a faster burning flame, the result is a flame that blows straight out of the burner and burns with a sound similar to a blow torch. The flames lift off the burners and the cone structure of the flame is disrupted. (see Figure 3-15).

 

Outer Envelope

Outer Cone

Inner Cone Pushes

Through Outer Cone

 

Flame Lifts

Off Burner

Figure 3-15

Page 3-11

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Contents GAS Ranges Voltage Checks Table Of Contents Page Introduction Page Measuring Heat Energy Fundamental Properties of GAS#2 Mixed GAS Fuel Types#3 Manufactured GAS #4 Liquefied Petroleum L.P. GASCategory Fuel Characteristics of GAS Fuels25 To 60 Pounds Pressure Main Distribution of Natural GASDistribution of L.P. GAS Functions Pressure RegulatorsRegulator Operation Open Position Venting Regulator DiagnosticsWHIRLPOOL, U.S.A., Benton HARBOR, MI Measuring GAS PressureMagnehelic Gauge GAS Distribution Cooktop Burner SystemOFF Position GAS ValvePLUG-TYPE Orifices GAS Valve OrificesNatural GAS Orifices Orifice Specifications ChartNatural Gas Position Universal ORIFICE-OVEN ApplicationGAS Valve Orifice Diagnostics Performance Check Burner Operation AIR Shutter & Venturi Burner Head Properly Burning Flame Flame CharacteristicsNot Enough Primary Air Flame Quenching Page Symptom Cause Corrective Action Improper Flame DiagnosticsPort Burner Climber Port Cleaning the BurnersOperation Standing Pilot Ignition SystemRelighting a Standing Pilot Adjusting the Pilot Flame Height Cleaning the Pilot 123 Electronic Ignition SystemGround Strap Ignitor Spark Flow Sealed BurnerElectronic Ignition Diagnostics Performance Check Standing Pilot Ignition Oven Burner SystemGas Standing Pilot Safety Valve Lighting the Oven Pilot GLO-BAR Ignition Thermostat Switch Contacts Oven Ignitor Safety Valve 50 to 1100 Ω Amps Safety Valve Thermostat Switch Contacts Oven Ignitor Safety Valve Cleaning the Oven Burner 88P SELF-CLEANING SystemBK P3-1 P3-4 Oven Off Bake Cycle Broil Cycle Broil BakeF0 = Code GuidelinesPerformance Check SELF-CLEAN Oven Door Locking System Door Locked Door Unlocked General Natural and L.P. GAS ConversionConverting Cooktop Burners Converting a Pressure RegulatorConverting AN Oven Thermostat Converting AN Oven BurnerBurner Flame Adjustment Performance Check Page Testing the Components General Information Carborundum Ignitor Testing AN Oven GLO-BAR IgniterOffoff Litelite Testing AN Ignitor SwitchTesting AN Oven Light Switch Testing AN Oven Temperature Sensor To test the solenoid windings, perform the following steps Testing AN Oven Door LatchTo test the switches Testing a GAS Safety Valve Testing the GAS Control Valves Manual Shutoff Valve Testing the GAS Pressure RegulatorProblem Possible Cause Solution Troubleshooting ChartProblem Possible Cause Solution Standard Range Schematic DiagramsSelf-Clean Range Bake Strip CircuitsOven Light