Whirlpool 4322452 manual Cooktop Burner System, GAS Distribution

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THE COOKTOP BURNER SYSTEM

GAS DISTRIBUTION

After gas passes through the gas pressure regulator, it enters the gas manifold for distribution to the cooktop burners, or the oven safety valve. The components that provide the safe distribution and operation of the cooktop burner system (see Figure 3-1) will be discussed in this section.

GAS MANIFOLD—After gas passes through the appliance gas pressure regulator, it enters a manifold. A manifold is simply a formed pipe through which the incoming gas is distributed to each of the burner valves.

GAS VALVE—The gas valve controls the gas flow to the individual burners. The valves on all Whirlpool ranges are push-to-turn types to keep them from being turned on accidentally. When the valve is turned on, gas flows through the valve and out an orifice.

ORIFICE—The orifice is a special fitting at the outlet of the valve that controls the amount of gas released through the valve. The orifice controls the gas flow and directs it into the venturi and air shutter assembly.

AIR SHUTTER & VENTURI—From the orifice, the gas flows through an air shutter into the venturi, and finally to the burner head, where it exits a series of small holes, called “ports,” and is ignited by the pilot flame, or spark.

Gas Pressure

Regulator

Gas Manifold

Venturi

Air Shutter

Gas Valves

& Orifices

Burner

Heads

Figure 3-1

Venturi

Gas Valve

Orifice

Adjustable Air Shutter

Page 3-1

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Contents GAS Ranges Voltage Checks Table Of Contents Page Introduction Page Measuring Heat Energy Fundamental Properties of GAS#4 Liquefied Petroleum L.P. GAS Fuel Types#2 Mixed GAS #3 Manufactured GASCategory Fuel Characteristics of GAS Fuels25 To 60 Pounds Pressure Main Distribution of Natural GASDistribution of L.P. GAS Functions Pressure RegulatorsRegulator Operation Open Position Venting Regulator DiagnosticsWHIRLPOOL, U.S.A., Benton HARBOR, MI Measuring GAS PressureMagnehelic Gauge GAS Distribution Cooktop Burner SystemOFF Position GAS ValvePLUG-TYPE Orifices GAS Valve OrificesNatural GAS Orifices Orifice Specifications ChartNatural Gas Position Universal ORIFICE-OVEN ApplicationGAS Valve Orifice Diagnostics Performance Check Burner Operation AIR Shutter & Venturi Burner Head Properly Burning Flame Flame CharacteristicsNot Enough Primary Air Flame Quenching Page Symptom Cause Corrective Action Improper Flame DiagnosticsPort Burner Climber Port Cleaning the BurnersOperation Standing Pilot Ignition SystemRelighting a Standing Pilot Adjusting the Pilot Flame Height Cleaning the Pilot 123 Electronic Ignition SystemGround Strap Ignitor Spark Flow Sealed BurnerElectronic Ignition Diagnostics Performance Check Standing Pilot Ignition Oven Burner SystemGas Standing Pilot Safety Valve Lighting the Oven Pilot GLO-BAR Ignition Thermostat Switch Contacts Oven Ignitor Safety Valve 50 to 1100 Ω Amps Safety Valve Thermostat Switch Contacts Oven Ignitor Safety Valve Cleaning the Oven Burner 88P SELF-CLEANING SystemBK P3-1 P3-4 Oven Off Bake Cycle Broil Cycle Broil BakeF0 = Code GuidelinesPerformance Check SELF-CLEAN Oven Door Locking System Door Locked Door Unlocked General Natural and L.P. GAS ConversionConverting Cooktop Burners Converting a Pressure RegulatorConverting AN Oven Thermostat Converting AN Oven BurnerBurner Flame Adjustment Performance Check Page Testing the Components General Information Carborundum Ignitor Testing AN Oven GLO-BAR IgniterOffoff Litelite Testing AN Ignitor SwitchTesting AN Oven Light Switch Testing AN Oven Temperature Sensor To test the solenoid windings, perform the following steps Testing AN Oven Door LatchTo test the switches Testing a GAS Safety Valve Testing the GAS Control Valves Manual Shutoff Valve Testing the GAS Pressure RegulatorProblem Possible Cause Solution Troubleshooting ChartProblem Possible Cause Solution Standard Range Schematic DiagramsSelf-Clean Range Bake Strip CircuitsOven Light