Whirlpool 4322452 manual GAS Valve Orifice Diagnostics

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GAS VALVE ORIFICE DIAGNOSTICS

A gas valve orifice is often a source for gas range problems. Some of the problems that arise with an orifice are as follows:

1.The orifice may become clogged from dirt, or slag in the gas lines. The result will be an over- restricted gas flow, causing the mixture to become too “lean”. This means that not enough gas will be mixed with air in the burner for efficient burning to occur.

2.The orifice may become cross-threaded when it is installed and allow one of three conditions to occur:

a)The orifice may not be aligned correctly with the venturi tube so that the gas flows straight into the burner, causing inefficient burning.

b)The orifice may not be secured because of the cross-threading, causing a small gas leak. The mixture will again be too lean, and inefficient burning will occur.

c)The orifice size may be incorrect. If a conversion is made from natural to L.P. gas, the orifice must be changed to maintain the desired heat output. The orifice size may also be too small due to a high consumption rate, so that the burner cannot meet its maximum B.T.U. output.

If it becomes necessary to clean an orifice, there are three methods that can be used:

1.Blowing forced air into the chamber.

2.Using a mild solvent and soaking the orifice for 15 to 30 minutes (the orifice can then be blown out and reinstalled).

3.Using a drill bit to clean the orifice. The bit is inserted into the orifice, then, using a slow in and out motion, the debris can be removed. A chart on page 3-4 shows the proper drill bit size to use for a particular orifice.

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Contents GAS Ranges Voltage Checks Table Of Contents Page Introduction Page Fundamental Properties of GAS Measuring Heat EnergyFuel Types #2 Mixed GAS#3 Manufactured GAS #4 Liquefied Petroleum L.P. GASCategory Characteristics of GAS Fuels FuelDistribution of Natural GAS 25 To 60 Pounds Pressure MainDistribution of L.P. GAS Pressure Regulators FunctionsRegulator Operation Open Position Regulator Diagnostics VentingMeasuring GAS Pressure WHIRLPOOL, U.S.A., Benton HARBOR, MIMagnehelic Gauge Cooktop Burner System GAS DistributionGAS Valve OFF PositionGAS Valve Orifices PLUG-TYPE OrificesOrifice Specifications Chart Natural GAS OrificesUniversal ORIFICE-OVEN Application Natural Gas PositionGAS Valve Orifice Diagnostics Performance Check Burner Operation AIR Shutter & Venturi Burner Head Flame Characteristics Properly Burning FlameNot Enough Primary Air Flame Quenching Page Improper Flame Diagnostics Symptom Cause Corrective ActionCleaning the Burners Port Burner Climber PortStanding Pilot Ignition System OperationRelighting a Standing Pilot Adjusting the Pilot Flame Height Cleaning the Pilot Electronic Ignition System 123Ground Strap Ignitor Spark Sealed Burner FlowElectronic Ignition Diagnostics Performance Check Oven Burner System Standing Pilot IgnitionGas Standing Pilot Safety Valve Lighting the Oven Pilot GLO-BAR Ignition Thermostat Switch Contacts Oven Ignitor Safety Valve 50 to 1100 Ω Amps Safety Valve Thermostat Switch Contacts Oven Ignitor Safety Valve Cleaning the Oven Burner SELF-CLEANING System 88PBK P3-1 P3-4 Oven Off Bake Cycle Broil Cycle Bake BroilCode Guidelines F0 =Performance Check SELF-CLEAN Oven Door Locking System Door Locked Door Unlocked Natural and L.P. GAS Conversion GeneralConverting a Pressure Regulator Converting Cooktop BurnersConverting AN Oven Burner Converting AN Oven ThermostatBurner Flame Adjustment Performance Check Page Testing the Components General Information Testing AN Oven GLO-BAR Igniter Carborundum IgnitorTesting AN Ignitor Switch Offoff LiteliteTesting AN Oven Light Switch Testing AN Oven Temperature Sensor Testing AN Oven Door Latch To test the solenoid windings, perform the following stepsTo test the switches Testing a GAS Safety Valve Testing the GAS Control Valves Testing the GAS Pressure Regulator Manual Shutoff ValveTroubleshooting Chart Problem Possible Cause SolutionProblem Possible Cause Solution Schematic Diagrams Standard RangeSelf-Clean Range Strip Circuits BakeOven Light