Whirlpool 4322452 manual Burner Operation

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BURNER OPERATION

To understand how a burner operates, it is important to understand the following terms (see Figure

3-9):

Gas:The fuel used by the burner, either natural or L.P.

Primary Air: The air mixed with the gas in order to make the gas combustible.

Secondary Air: The supplemental, or ambient air, surrounding the flame.

Air/Gas Ratio: Comparison of amounts of fuel gas and air to act as primary and secondary air.

Secondary Air

Gas Primary Air

Primary Air

Figure 3-9

 

For proper operation, a burner needs the correct amount of gas mixed with the correct amount of air, referred to as the “air/gas ratio.” A correct air/gas ratio will result in a flame that is stable without yellow tips. The ratio depends upon the fuel gas type being used. Ten cubic feet of air are needed to completely burn one cubic foot of natural gas (10 to 1 ratio) and twenty-four cubic feet of air are needed to completely burn one cubic foot of L.P. gas (24 to 1 ratio). (See Figure 3-10).

When broken down, 70% to 80% of the total air required is mixed with the gas as primary air. The remaining 20% to 30% is pulled into the flame as secondary air.

1000 BTU Heat

1 cu.ft.

Gas10 cu.ft. Air

Natural Gas

10 cu. ft. Air To 1 cu.ft. Gas

1000 BTU Heat

1 cu.ft.

Gas24 cu.ft. Air

L.P. Gas

24 cu. ft. Air To 1 cu.ft. Gas

Figure 3-10

Page 3-8

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Contents GAS Ranges Voltage Checks Table Of Contents Page Introduction Page Fundamental Properties of GAS Measuring Heat Energy#3 Manufactured GAS Fuel Types#2 Mixed GAS #4 Liquefied Petroleum L.P. GASCategory Characteristics of GAS Fuels FuelDistribution of Natural GAS 25 To 60 Pounds Pressure MainDistribution of L.P. GAS Pressure Regulators FunctionsRegulator Operation Open Position Regulator Diagnostics VentingMeasuring GAS Pressure WHIRLPOOL, U.S.A., Benton HARBOR, MIMagnehelic Gauge Cooktop Burner System GAS DistributionGAS Valve OFF PositionGAS Valve Orifices PLUG-TYPE OrificesOrifice Specifications Chart Natural GAS Orifices Universal ORIFICE-OVEN Application Natural Gas PositionGAS Valve Orifice Diagnostics Performance Check Burner Operation AIR Shutter & Venturi Burner Head Flame Characteristics Properly Burning FlameNot Enough Primary Air Flame Quenching Page Improper Flame Diagnostics Symptom Cause Corrective ActionCleaning the Burners Port Burner Climber PortStanding Pilot Ignition System OperationRelighting a Standing Pilot Adjusting the Pilot Flame Height Cleaning the Pilot Electronic Ignition System 123Ground Strap Ignitor Spark Sealed Burner FlowElectronic Ignition Diagnostics Performance Check Oven Burner System Standing Pilot IgnitionGas Standing Pilot Safety Valve Lighting the Oven Pilot GLO-BAR Ignition Thermostat Switch Contacts Oven Ignitor Safety Valve 50 to 1100 Ω Amps Safety Valve Thermostat Switch Contacts Oven Ignitor Safety Valve Cleaning the Oven Burner SELF-CLEANING System 88PBK P3-1 P3-4 Oven Off Bake Cycle Broil Cycle Bake BroilCode Guidelines F0 =Performance Check SELF-CLEAN Oven Door Locking System Door Locked Door Unlocked Natural and L.P. GAS Conversion GeneralConverting a Pressure Regulator Converting Cooktop BurnersConverting AN Oven Burner Converting AN Oven ThermostatBurner Flame Adjustment Performance Check Page Testing the Components General Information Testing AN Oven GLO-BAR Igniter Carborundum IgnitorTesting AN Ignitor Switch Offoff LiteliteTesting AN Oven Light Switch Testing AN Oven Temperature Sensor Testing AN Oven Door Latch To test the solenoid windings, perform the following stepsTo test the switches Testing a GAS Safety Valve Testing the GAS Control Valves Testing the GAS Pressure Regulator Manual Shutoff ValveTroubleshooting Chart Problem Possible Cause SolutionProblem Possible Cause Solution Schematic Diagrams Standard RangeSelf-Clean Range Strip Circuits BakeOven Light