Multiquip operation manual Model DCA-125USJ

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OPERATION AND PARTS MANUAL

ULTRA-SILENTTMSERIES

MODEL DCA-125USJ

50 Hz GENERATOR

PARTS LIST NO. M3870400004

Revision #0 (03/11/05)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Contents Model DCA-125USJ Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-125USJ 50 HZ- Specifications Dimensions DCA-125USJ 50 HZ- Dimensions TOP, Side and FrontFor Your Safety and the Safety of Others DCA-125USJ 50 HZ Safety Message Alert SymbolsOver Speed Conditions Sight and Hearing hazard DCA-125USJ 50 HZ Safety Message Alert SymbolsDCA-125USJ 50 HZ Rules for Safe Operation Electrical shock, electrocution, and even death DCA-125USJ 50 HZ Rules for Safe OperationRadiator DCA-125USJ 50 HZ- Rules for Safe Operation BatteryTransporting DCA-125USJ 50 HZ- Rules for Safe Operation Towing Safety PrecautionsDCA-125USJ 50 HZ- Installation Outdoor Installation DCA-125USJ 50 HZ- InstallationMounting Generator with Trailer DCA-125USJ 50 HZ-TOWING Safety PrecautionsExplanation of Chart DCA-125USJ 50 HZ-TRAILER SpecificationsFrame Width Measurement is from fender to fender Coupler Type of hitch used on the trailer for towingGenerator Decals DCA-125USJ 50 HZ- Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information Generator Major Components DCA-125USJ 50 HZ- Major ComponentsPage Generator Control Panel DCA-125USJ 50 HZ- Generator Control PanelEngine Operating Panel DCA-125USJ 50 HZ- Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel Output Terminal Familiarization DCA-125USJ 50 HZ- Output Terminal Panel FamiliarizationTwist Lock Dual Voltage 100/200 VAC Receptacles 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-125USJ 50 HZ- Load Application Motors and motor-drivenDCA-125USJ 50 HZ- Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageDCA-125USJ 50 HZ- Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Uvwo Terminal Output Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections3Ø 220/127 Output Terminal Lug Voltages 3Ø 200V/1Ø115V Output Terminal Lug Voltages3Ø 440/254 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections1Ø 200V/100V Output Terminal Lug Voltages Circuit Breakers DCA-125USJ 50 HZ- PRE-SETUPLubrication Oil Fuel CheckRefueling Procedure DCA-125USJ 50 HZ- PRE-SETUPContact and/or inhaling fumes ALWAYS! place trailer on firm level ground before refuelingAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%When connecting battery do the following Battery Cable InstallationWiring AlternatorBefore Starting DCA-125USJ 50 HZ- Generator START-UP Procedure ManualLED on Starting ManualOil Pressure Gauge Starting Auto Mode DCA-125USJ 50 HZ- Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureShutdown Procedure DCA-125USJ 50 HZ- Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Brake Adjustment DCA-125USJ 50 HZ-TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-125USJ 50 HZ-TRAILER MaintenanceTire Wear/Inflation SuspensionLug Nut Torque Requirements DCA-125USJ 50 HZ-TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-125USJ 50 HZ-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-125USJ 50 HZ- Generatorwiring DiagramEngine Wiring Diagram DCA-125USJ 50 HZ- Enginewiring DiagramGenerator Troubleshooting DCA-125USJ 50 HZ-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting DCA-125USJ 50 HZ-TROUBLESHOOTING Engine ControllerItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description To 3 UnitsDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy 0330000180 M32130007020601808823 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy 0602041292 M3923200054RE504836 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy 4D-2 0602220196M9310500404 M9103000504DCA-125USJ 50 HZ- Muffler Assy 0017112030 M3330100402M3333000903 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy Enclosure #1 Assy DCA-125USJ 50 HZ- Enclosure #1 AssyM3363300303 M34130018120016910030 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 24A M3493201204 24A M34932006140010114040 25A 0030014000Enclosure #2 Assy DCA-125USJ 50 HZ- Enclosure #2 AssyM3443000812 M3443000802M3493303203 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229201130 02292008700229201240 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M15000020 M1550000204M1550000703 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is