Multiquip DCA-125USJ operation manual

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PAGE 2 — DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)

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Contents Model DCA-125USJ Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-125USJ 50 HZ- Specifications DCA-125USJ 50 HZ- Dimensions TOP, Side and Front DimensionsDCA-125USJ 50 HZ Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-125USJ 50 HZ Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardDCA-125USJ 50 HZ Rules for Safe Operation Radiator DCA-125USJ 50 HZ Rules for Safe OperationElectrical shock, electrocution, and even death Transporting BatteryDCA-125USJ 50 HZ- Rules for Safe Operation Towing Safety Precautions DCA-125USJ 50 HZ- Rules for Safe OperationDCA-125USJ 50 HZ- Installation Mounting DCA-125USJ 50 HZ- InstallationOutdoor Installation DCA-125USJ 50 HZ-TOWING Safety Precautions Generator with TrailerFrame Width Measurement is from fender to fender DCA-125USJ 50 HZ-TRAILER SpecificationsExplanation of Chart Coupler Type of hitch used on the trailer for towingDCA-125USJ 50 HZ- Generator Decals Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information DCA-125USJ 50 HZ- Major Components Generator Major ComponentsPage DCA-125USJ 50 HZ- Generator Control Panel Generator Control PanelDCA-125USJ 50 HZ- Engine Operating Panel Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel DCA-125USJ 50 HZ- Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles Twist Lock Dual Voltage 100/200 VAC ReceptaclesConnecting Loads Blower FanDCA-125USJ 50 HZ- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-125USJ 50 HZ- Generator Outputs Generator AmperageReading Amperage How to Read the OutputTerminal GaugesDCA-125USJ 50 HZ- Gauge Reading 3Ø 220/127 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 200V/1Ø115V Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections3Ø 440/254 Output Terminal Lug Voltages Lubrication Oil DCA-125USJ 50 HZ- PRE-SETUPCircuit Breakers Fuel CheckContact and/or inhaling fumes DCA-125USJ 50 HZ- PRE-SETUPRefueling Procedure ALWAYS! place trailer on firm level ground before refuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring Battery Cable InstallationWhen connecting battery do the following AlternatorDCA-125USJ 50 HZ- Generator START-UP Procedure Manual Before StartingStarting Manual LED onOil Pressure Gauge DCA-125USJ 50 HZ- Generator START-UP Procedure Auto Mode Starting Auto ModeShutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure DCA-125USJ 50 HZ- Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Brakes DCA-125USJ 50 HZ-TRAILER Brakes MaintenanceBrake Adjustment Hydraulic Surge BrakesTire Wear/Inflation DCA-125USJ 50 HZ-TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionStart all wheel lug nuts by hand DCA-125USJ 50 HZ-TRAILER MaintenanceLug Nut Torque Requirements DCA-125USJ 50 HZ-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-125USJ 50 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-125USJ 50 HZ- Enginewiring Diagram Engine Wiring DiagramDCA-125USJ 50 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-125USJ 50 HZ-TROUBLESHOOTING Engine Controller Engine Controller TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnTo 3 Units Qty DescriptionDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy 0601808823 M32130007020330000180 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy RE504836 M39232000540602041292 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy M9310500404 06022201964D-2 M9103000504DCA-125USJ 50 HZ- Muffler Assy M3333000903 M33301004020017112030 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy DCA-125USJ 50 HZ- Enclosure #1 Assy Enclosure #1 Assy0016910030 M3413001812M3363300303 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 0010114040 24A M349320061424A M3493201204 25A 0030014000DCA-125USJ 50 HZ- Enclosure #2 Assy Enclosure #2 AssyM3493303203 M3443000802M3443000812 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229201240 02292008700229201130 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M1550000703 M1550000204M15000020 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is