Multiquip operation manual DCA-125USJ 50 HZ Rules for Safe Operation, Radiator

Page 11

DCA-125USJ (50 HZ) — RULES FOR SAFE OPERATION

ALWAYS make sure that electrical circuits are properly grounded per the National Electrical Code (NEC) and local codes before operating generator.Severe injury or death! by electrocution can result from operating an ungrounded generator.

ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using generator.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

.

DANGER:

Backfeed to a utility system can cause electrocution and or property damage. DO NOT connect to any building's electrical system except through an approved device or after building main switch is opened. ALWAYS have a licensed electrician perform the installation

DANGER:

Never use damaged or worn cables when connecting equipment to the generator. Make sure power

c o n n e c t i n g cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock.

 

WET

DANGER:

HANDS

 

NEVER grab or

 

touch a live

 

power cord with

 

wet hands , the

POWER

 

 

CORD

possibility exists (POWER ON)

of electrical shock, electrocution, and even death!

DANGER:

NEVER touch output terminals during operation. This is extremely dangerous. ALWAYS stop the machine and place the circuit breaker in the “OFF” position when contact with the output terminals is required. There exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even death!

CAUTION:

DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator

1.Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

2.Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant to gush out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

3.Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil to gush out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper

amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 11

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Contents Model DCA-125USJ Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-125USJ 50 HZ- Specifications Dimensions DCA-125USJ 50 HZ- Dimensions TOP, Side and FrontFor Your Safety and the Safety of Others DCA-125USJ 50 HZ Safety Message Alert SymbolsOver Speed Conditions Sight and Hearing hazard DCA-125USJ 50 HZ Safety Message Alert SymbolsDCA-125USJ 50 HZ Rules for Safe Operation Radiator DCA-125USJ 50 HZ Rules for Safe OperationElectrical shock, electrocution, and even death Transporting BatteryDCA-125USJ 50 HZ- Rules for Safe Operation DCA-125USJ 50 HZ- Rules for Safe Operation Towing Safety PrecautionsDCA-125USJ 50 HZ- Installation Mounting DCA-125USJ 50 HZ- InstallationOutdoor Installation Generator with Trailer DCA-125USJ 50 HZ-TOWING Safety PrecautionsCoupler Type of hitch used on the trailer for towing DCA-125USJ 50 HZ-TRAILER SpecificationsExplanation of Chart Frame Width Measurement is from fender to fenderGenerator Decals DCA-125USJ 50 HZ- Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information Generator Major Components DCA-125USJ 50 HZ- Major ComponentsPage Generator Control Panel DCA-125USJ 50 HZ- Generator Control PanelEngine Operating Panel DCA-125USJ 50 HZ- Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel Output Terminal Familiarization DCA-125USJ 50 HZ- Output Terminal Panel FamiliarizationTwist Lock Dual Voltage 100/200 VAC Receptacles 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-125USJ 50 HZ- Load ApplicationGenerator Amperage Voltage Selector SwitchDCA-125USJ 50 HZ- Generator Outputs Generator OutputVoltagesReading Amperage How to Read the OutputTerminal GaugesDCA-125USJ 50 HZ- Gauge Reading 3Ø 200V/1Ø115V Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 220/127 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections3Ø 440/254 Output Terminal Lug Voltages Fuel Check DCA-125USJ 50 HZ- PRE-SETUPCircuit Breakers Lubrication OilALWAYS! place trailer on firm level ground before refueling DCA-125USJ 50 HZ- PRE-SETUPRefueling Procedure Contact and/or inhaling fumesMust be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator Battery Cable InstallationWhen connecting battery do the following WiringBefore Starting DCA-125USJ 50 HZ- Generator START-UP Procedure ManualLED on Starting ManualOil Pressure Gauge Starting Auto Mode DCA-125USJ 50 HZ- Generator START-UP Procedure Auto ModeShutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure DCA-125USJ 50 HZ- Maintenance Replacing Fuel Filter Air RemovalCheck Oil Level Replacing Oil FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Hydraulic Surge Brakes DCA-125USJ 50 HZ-TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-125USJ 50 HZ-TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationStart all wheel lug nuts by hand DCA-125USJ 50 HZ-TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-125USJ 50 HZ-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-125USJ 50 HZ- Generatorwiring DiagramEngine Wiring Diagram DCA-125USJ 50 HZ- Enginewiring DiagramGenerator Troubleshooting DCA-125USJ 50 HZ-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting DCA-125USJ 50 HZ-TROUBLESHOOTING Engine ControllerItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description To 3 UnitsDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy LAF3630010393P M32130007020330000180 0601808823DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy 0602042594 M39232000540602041292 RE504836Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy M9103000504 06022201964D-2 M9310500404DCA-125USJ 50 HZ- Muffler Assy M3333200304 M33301004020017112030 M3333000903DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy Enclosure #1 Assy DCA-125USJ 50 HZ- Enclosure #1 Assy0603306797 M3413001812M3363300303 0016910030DCA-125USJ 50 HZ- Enclosure #1 Assy 25A 0030014000 24A M349320061424A M3493201204 0010114040Enclosure #2 Assy DCA-125USJ 50 HZ- Enclosure #2 AssyM3443000904 M3443000802M3443000812 M3493303203DCA-125USJ 50 HZ- Rubber Seals Assy 0228900660 02292008700229201130 0229201240DCA-125USJ 50 HZ- Nameplate and Decals Assy M15000070 M1550000204M15000020 M1550000703Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is