Multiquip operation manual DCA-125USJ 50 HZ Rules for Safe Operation

Page 10

DCA-125USJ (50 HZ) — RULES FOR SAFE OPERATION

CAUTION:

Failure to follow instructions in this manual may

NEVER touch the hot

exhaust

lead to serious injury or even death! This

manifold, muffler or cylinder. Allow

these parts to cool before servicing

equipment is to be operated by trained and

engine or generator.

 

qualified personnel only! This equipment is for

 

 

 

 

industrial use only.

 

 

 

The following safety guidelines should always be used when

High Temperatures – Allow the engine to cool before

operating the DCA-125USJ (50 HZ)Generator:

GENERAL SAFETY

performing service and maintenance functions. Contact

DO NOT operate or service this equipment

with hot! components can cause serious burns.

■The engine of this

 

before reading this entire manual.

 

 

generator requires an

 

 

adequate free flow of

 

■ This equipment should not be operated by persons under 18

cooling air.

NEVER

 

operate the generator

 

years of age.

in any enclosed or

 

NEVER operate this equipment without proper

narrow area where free

 

protective clothing, shatterproof glasses, steel-

flow of the air is

 

toed boots and other protective devices required

restricted. If the air flow

 

by the job.

is restricted it will

 

 

cause serious damage to the generator or engine and

 

may cause injury to people. The generator engine gives

 

off DEADLY carbon monoxide gas.

NEVER operate this equipment when not feeling

ALWAYS make sure generator is properly grounded.

NEVER use gas piping as an electrical ground.

well due to fatigue, illness or taking medicine.

DO NOT place hands or fingers inside generator engine

 

NEVER operate this equipment under the

compartment when engine is running.

ALWAYS make sure generator installation is accordance with

influence or drugs or alcohol.

national and local electrical codes.

 

 

ALWAYS have a qualified electrician perform the generator

NEVER use accessories or attachments, which are not

wiring installation.

 

NEVER power cables or cords lay in water.

recommended by MQ Power for this equipment. Damage to

NEVER stand in water while AC power from the generator

the equipment and/or injury to user may result.

is being transfer to a load.

 

■ Manufacture does not assume responsibility for any accident

 

NEVER use

a defective or frayed power cable. Check the

due to equipment modifications.

cable for cuts in the insulation.

■ Whenever necessary, replace nameplate, operation and

NEVER use a extension cord that is frayed or damaged where

safety decals when they become difficult read.

the insulation has been cut.

 

ALWAYS check the machine for loosened threads or bolts

 

ALWAYS make certain that proper extension cord has been

before starting.

selected for the job See Table 5.

NEVER operate the generator in an explosive atmosphere or

■ The electrical voltage required to operate the generator can

near combustible materials. An explosion or fire could result

causing severe bodily harm or even death.

cause severe injury or even death through physical contact

with live circuits. Turn all

circuit breakers OFF before

 

performing maintenance on the generator.

PAGE 10 — DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)

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Contents Model DCA-125USJ Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-125USJ 50 HZ- Specifications DCA-125USJ 50 HZ- Dimensions TOP, Side and Front DimensionsDCA-125USJ 50 HZ Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-125USJ 50 HZ Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardDCA-125USJ 50 HZ Rules for Safe Operation Electrical shock, electrocution, and even death DCA-125USJ 50 HZ Rules for Safe OperationRadiator DCA-125USJ 50 HZ- Rules for Safe Operation BatteryTransporting Towing Safety Precautions DCA-125USJ 50 HZ- Rules for Safe OperationDCA-125USJ 50 HZ- Installation Outdoor Installation DCA-125USJ 50 HZ- InstallationMounting DCA-125USJ 50 HZ-TOWING Safety Precautions Generator with TrailerFrame Width Measurement is from fender to fender DCA-125USJ 50 HZ-TRAILER SpecificationsExplanation of Chart Coupler Type of hitch used on the trailer for towingDCA-125USJ 50 HZ- Generator Decals Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information DCA-125USJ 50 HZ- Major Components Generator Major ComponentsPage DCA-125USJ 50 HZ- Generator Control Panel Generator Control PanelDCA-125USJ 50 HZ- Engine Operating Panel Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel DCA-125USJ 50 HZ- Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles Twist Lock Dual Voltage 100/200 VAC ReceptaclesConnecting Loads Blower FanDCA-125USJ 50 HZ- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-125USJ 50 HZ- Generator Outputs Generator AmperageDCA-125USJ 50 HZ- Gauge Reading How to Read the OutputTerminal GaugesReading Amperage 3Ø 220/127 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 200V/1Ø115V Output Terminal Lug Voltages3Ø 440/254 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections1Ø 200V/100V Output Terminal Lug Voltages Lubrication Oil DCA-125USJ 50 HZ- PRE-SETUPCircuit Breakers Fuel CheckContact and/or inhaling fumes DCA-125USJ 50 HZ- PRE-SETUPRefueling Procedure ALWAYS! place trailer on firm level ground before refuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring Battery Cable InstallationWhen connecting battery do the following AlternatorDCA-125USJ 50 HZ- Generator START-UP Procedure Manual Before StartingStarting Manual LED onOil Pressure Gauge DCA-125USJ 50 HZ- Generator START-UP Procedure Auto Mode Starting Auto ModeEmergency Shutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureShutdown Procedure DCA-125USJ 50 HZ- Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Brakes DCA-125USJ 50 HZ-TRAILER Brakes MaintenanceBrake Adjustment Hydraulic Surge BrakesTire Wear/Inflation DCA-125USJ 50 HZ-TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionLug Nut Torque Requirements DCA-125USJ 50 HZ-TRAILER MaintenanceStart all wheel lug nuts by hand DCA-125USJ 50 HZ-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-125USJ 50 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-125USJ 50 HZ- Enginewiring Diagram Engine Wiring DiagramDCA-125USJ 50 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-125USJ 50 HZ-TROUBLESHOOTING Engine Controller Engine Controller TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnTo 3 Units Qty DescriptionDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy 0601808823 M32130007020330000180 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy RE504836 M39232000540602041292 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy M9310500404 06022201964D-2 M9103000504DCA-125USJ 50 HZ- Muffler Assy M3333000903 M33301004020017112030 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy DCA-125USJ 50 HZ- Enclosure #1 Assy Enclosure #1 Assy0016910030 M3413001812M3363300303 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 0010114040 24A M349320061424A M3493201204 25A 0030014000DCA-125USJ 50 HZ- Enclosure #2 Assy Enclosure #2 AssyM3493303203 M3443000802M3443000812 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229201240 02292008700229201130 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M1550000703 M1550000204M15000020 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is