Multiquip DCA-125USJ 50 HZ- Generator START-UP Procedure Manual, Before Starting

Page 38

DCA-125USJ (50 HZ)— GENERATOR START-UP PROCEDURE (MANUAL)

WARNING:

4. Close all engine enclosure doors (Figure 40).

The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel.

Before Starting

CAUTION:

NEVER! manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1.Place the main,G.F.C.I. and aux. circuit breakers (Figure 39) in the OFF position prior to starting the engine.

Figure 39. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Connect the load to the receptacles or the Output Terminal Lugs as shown in Figure 13. These load connection points can be found on the output terminal panel and the output terminal panel’s hard wire hookup panel.

3.The output terminal lugs are protected by a plastic cover. Remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from slipping out.

Figure 40. Engine Enclosure Doors

5.Place the voltage selector switch in the desired voltage position (Figure 41).

Figure 41. Voltage Selector

Switch

PAGE 38 — DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)

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Contents Model DCA-125USJ Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-125USJ 50 HZ- Specifications DCA-125USJ 50 HZ- Dimensions TOP, Side and Front DimensionsDCA-125USJ 50 HZ Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-125USJ 50 HZ Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardDCA-125USJ 50 HZ Rules for Safe Operation Radiator DCA-125USJ 50 HZ Rules for Safe OperationElectrical shock, electrocution, and even death Transporting BatteryDCA-125USJ 50 HZ- Rules for Safe Operation Towing Safety Precautions DCA-125USJ 50 HZ- Rules for Safe OperationDCA-125USJ 50 HZ- Installation Mounting DCA-125USJ 50 HZ- InstallationOutdoor Installation DCA-125USJ 50 HZ-TOWING Safety Precautions Generator with TrailerFrame Width Measurement is from fender to fender DCA-125USJ 50 HZ-TRAILER SpecificationsExplanation of Chart Coupler Type of hitch used on the trailer for towingDCA-125USJ 50 HZ- Generator Decals Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information DCA-125USJ 50 HZ- Major Components Generator Major ComponentsPage DCA-125USJ 50 HZ- Generator Control Panel Generator Control PanelDCA-125USJ 50 HZ- Engine Operating Panel Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel DCA-125USJ 50 HZ- Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles Twist Lock Dual Voltage 100/200 VAC ReceptaclesConnecting Loads Blower FanDCA-125USJ 50 HZ- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-125USJ 50 HZ- Generator Outputs Generator AmperageReading Amperage How to Read the OutputTerminal GaugesDCA-125USJ 50 HZ- Gauge Reading 3Ø 220/127 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 200V/1Ø115V Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections3Ø 440/254 Output Terminal Lug Voltages Lubrication Oil DCA-125USJ 50 HZ- PRE-SETUPCircuit Breakers Fuel CheckContact and/or inhaling fumes DCA-125USJ 50 HZ- PRE-SETUPRefueling Procedure ALWAYS! place trailer on firm level ground before refuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring Battery Cable InstallationWhen connecting battery do the following AlternatorDCA-125USJ 50 HZ- Generator START-UP Procedure Manual Before StartingStarting Manual LED onOil Pressure Gauge DCA-125USJ 50 HZ- Generator START-UP Procedure Auto Mode Starting Auto ModeShutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure DCA-125USJ 50 HZ- Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Brakes DCA-125USJ 50 HZ-TRAILER Brakes MaintenanceBrake Adjustment Hydraulic Surge BrakesTire Wear/Inflation DCA-125USJ 50 HZ-TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionStart all wheel lug nuts by hand DCA-125USJ 50 HZ-TRAILER MaintenanceLug Nut Torque Requirements DCA-125USJ 50 HZ-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-125USJ 50 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-125USJ 50 HZ- Enginewiring Diagram Engine Wiring DiagramDCA-125USJ 50 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-125USJ 50 HZ-TROUBLESHOOTING Engine Controller Engine Controller TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnTo 3 Units Qty DescriptionDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy 0601808823 M32130007020330000180 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy RE504836 M39232000540602041292 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy M9310500404 06022201964D-2 M9103000504DCA-125USJ 50 HZ- Muffler Assy M3333000903 M33301004020017112030 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy DCA-125USJ 50 HZ- Enclosure #1 Assy Enclosure #1 Assy0016910030 M3413001812M3363300303 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 0010114040 24A M349320061424A M3493201204 25A 0030014000DCA-125USJ 50 HZ- Enclosure #2 Assy Enclosure #2 AssyM3493303203 M3443000802M3443000812 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229201240 02292008700229201130 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M1550000703 M1550000204M15000020 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is