Multiquip DCA-125USJ Battery Cable Installation, When connecting battery do the following, Wiring

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Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 38) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery.

CAUTION:

ALWAYS disconnect the negative terminal

FIRST and reconnect negative terminal

LAST.

Figure 38. Battery Connections

DCA-125USJ (50 HZ)— PRE-SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position. ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected incorrectly, electrical damage to

NOTE the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION:

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 37

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Contents Model DCA-125USJ Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-125USJ 50 HZ- Specifications Dimensions DCA-125USJ 50 HZ- Dimensions TOP, Side and FrontFor Your Safety and the Safety of Others DCA-125USJ 50 HZ Safety Message Alert SymbolsOver Speed Conditions Sight and Hearing hazard DCA-125USJ 50 HZ Safety Message Alert SymbolsDCA-125USJ 50 HZ Rules for Safe Operation Electrical shock, electrocution, and even death DCA-125USJ 50 HZ Rules for Safe OperationRadiator DCA-125USJ 50 HZ- Rules for Safe Operation BatteryTransporting DCA-125USJ 50 HZ- Rules for Safe Operation Towing Safety PrecautionsDCA-125USJ 50 HZ- Installation Outdoor Installation DCA-125USJ 50 HZ- InstallationMounting Generator with Trailer DCA-125USJ 50 HZ-TOWING Safety PrecautionsExplanation of Chart DCA-125USJ 50 HZ-TRAILER SpecificationsFrame Width Measurement is from fender to fender Coupler Type of hitch used on the trailer for towingGenerator Decals DCA-125USJ 50 HZ- Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information Generator Major Components DCA-125USJ 50 HZ- Major ComponentsPage Generator Control Panel DCA-125USJ 50 HZ- Generator Control PanelEngine Operating Panel DCA-125USJ 50 HZ- Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel Output Terminal Familiarization DCA-125USJ 50 HZ- Output Terminal Panel FamiliarizationTwist Lock Dual Voltage 100/200 VAC Receptacles 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-125USJ 50 HZ- Load Application Motors and motor-drivenDCA-125USJ 50 HZ- Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageDCA-125USJ 50 HZ- Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Uvwo Terminal Output Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections3Ø 220/127 Output Terminal Lug Voltages 3Ø 200V/1Ø115V Output Terminal Lug Voltages3Ø 440/254 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections1Ø 200V/100V Output Terminal Lug Voltages Circuit Breakers DCA-125USJ 50 HZ- PRE-SETUP Lubrication Oil Fuel CheckRefueling Procedure DCA-125USJ 50 HZ- PRE-SETUPContact and/or inhaling fumes ALWAYS! place trailer on firm level ground before refuelingAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%When connecting battery do the following Battery Cable InstallationWiring AlternatorBefore Starting DCA-125USJ 50 HZ- Generator START-UP Procedure ManualLED on Starting ManualOil Pressure Gauge Starting Auto Mode DCA-125USJ 50 HZ- Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureShutdown Procedure DCA-125USJ 50 HZ- Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Brake Adjustment DCA-125USJ 50 HZ-TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-125USJ 50 HZ-TRAILER MaintenanceTire Wear/Inflation SuspensionLug Nut Torque Requirements DCA-125USJ 50 HZ-TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-125USJ 50 HZ-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-125USJ 50 HZ- Generatorwiring DiagramEngine Wiring Diagram DCA-125USJ 50 HZ- Enginewiring DiagramGenerator Troubleshooting DCA-125USJ 50 HZ-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting DCA-125USJ 50 HZ-TROUBLESHOOTING Engine ControllerItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description To 3 UnitsDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy 0330000180 M32130007020601808823 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy 0602041292 M3923200054RE504836 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy 4D-2 0602220196M9310500404 M9103000504DCA-125USJ 50 HZ- Muffler Assy 0017112030 M3330100402M3333000903 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy Enclosure #1 Assy DCA-125USJ 50 HZ- Enclosure #1 AssyM3363300303 M34130018120016910030 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 24A M3493201204 24A M34932006140010114040 25A 0030014000Enclosure #2 Assy DCA-125USJ 50 HZ- Enclosure #2 AssyM3443000812 M3443000802M3493303203 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229201130 02292008700229201240 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M15000020 M1550000204M1550000703 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is