Multiquip operation manual DCA-125USJ 50 HZ- Rules for Safe Operation, Battery, Transporting

Page 12

DCA-125USJ (50 HZ)— RULES FOR SAFE OPERATION

NEVER run engine without air filter.Severe engine damage may occur.

ALWAYS service air cleaner frequently to prevent engine malfunction.

ALWAYS disconnect the negative battery terminal before performing service on the generator.

ALWAYS be sure the operator is familiar with proper safety precautions when operating the generator set.

ALWAYS store equipment properly when not in use.

DO NOT leave the generator running in the manual mode unattended.

DO NOT allow unauthorized people to operate this equipment.

ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

Refer to the John Deere Engine Owner's Manual for engine technical questions or information.

DANGER:

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains

noxious elements. Engine exhaust must be routed to a ventilated area.

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

ALWAYS be sure to use the ground terminal (green wire) when connecting a load to the UVWO output terminals.

Battery

The battery contains acids that can cause injury to the eyes and skin.To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery:

1.DO NOT drop the battery. There is the possibility of risk that the battery may explode.

2.DO NOT expose the battery to open flames, sparks, cigarettes etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

3.ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

4.ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

5.ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

6.In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

7.In case the battery liquid (dilute sulfuric acid) comes in contact with your eyes, rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital, and seek medical attention.

Transporting

ALWAYS shutdown engine before transporting.

Tighten both fuel tank caps securely.

If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See next page “Towing Safety Precautions” for basic towing techniques.

PAGE 12 — DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)

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Contents Model DCA-125USJ Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-125USJ 50 HZ- Specifications DCA-125USJ 50 HZ- Dimensions TOP, Side and Front DimensionsDCA-125USJ 50 HZ Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-125USJ 50 HZ Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardDCA-125USJ 50 HZ Rules for Safe Operation DCA-125USJ 50 HZ Rules for Safe Operation Electrical shock, electrocution, and even deathRadiator Battery DCA-125USJ 50 HZ- Rules for Safe OperationTransporting Towing Safety Precautions DCA-125USJ 50 HZ- Rules for Safe OperationDCA-125USJ 50 HZ- Installation DCA-125USJ 50 HZ- Installation Outdoor InstallationMounting DCA-125USJ 50 HZ-TOWING Safety Precautions Generator with TrailerDCA-125USJ 50 HZ-TRAILER Specifications Explanation of ChartFrame Width Measurement is from fender to fender Coupler Type of hitch used on the trailer for towingDCA-125USJ 50 HZ- Generator Decals Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information DCA-125USJ 50 HZ- Major Components Generator Major ComponentsPage DCA-125USJ 50 HZ- Generator Control Panel Generator Control PanelDCA-125USJ 50 HZ- Engine Operating Panel Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel DCA-125USJ 50 HZ- Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles Twist Lock Dual Voltage 100/200 VAC ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-125USJ 50 HZ- Load Application Motors and motor-drivenVoltage Selector Switch DCA-125USJ 50 HZ- Generator OutputsGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-125USJ 50 HZ- Gauge ReadingReading Amperage DCA-125USJ 50 HZ- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 220/127 Output Terminal Lug Voltages 3Ø 200V/1Ø115V Output Terminal Lug VoltagesDCA-125USJ 50 HZ- Output Terminal Panel Connections 3Ø 440/254 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-125USJ 50 HZ- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-125USJ 50 HZ- PRE-SETUP Refueling ProcedureContact and/or inhaling fumes ALWAYS! place trailer on firm level ground before refuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Cable Installation When connecting battery do the followingWiring AlternatorDCA-125USJ 50 HZ- Generator START-UP Procedure Manual Before StartingStarting Manual LED onOil Pressure Gauge DCA-125USJ 50 HZ- Generator START-UP Procedure Auto Mode Starting Auto ModeDCA-125USJ 50 HZ- Generator SHUT-DOWN Procedure Emergency Shutdown ProcedureShutdown Procedure DCA-125USJ 50 HZ- Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 DCA-125USJ 50 HZ-TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-125USJ 50 HZ-TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-125USJ 50 HZ-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-125USJ 50 HZ-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-125USJ 50 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-125USJ 50 HZ- Enginewiring Diagram Engine Wiring DiagramDCA-125USJ 50 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-125USJ 50 HZ-TROUBLESHOOTING Engine Controller Engine Controller TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnTo 3 Units Qty DescriptionDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy M3213000702 03300001800601808823 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy M3923200054 0602041292RE504836 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy 0602220196 4D-2M9310500404 M9103000504DCA-125USJ 50 HZ- Muffler Assy M3330100402 0017112030M3333000903 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy DCA-125USJ 50 HZ- Enclosure #1 Assy Enclosure #1 AssyM3413001812 M33633003030016910030 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 24A M3493200614 24A M34932012040010114040 25A 0030014000DCA-125USJ 50 HZ- Enclosure #2 Assy Enclosure #2 AssyM3443000802 M3443000812M3493303203 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229200870 02292011300229201240 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M1550000204 M15000020M1550000703 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is