Multiquip DCA-125USJ Operation FreezingWeather, Must be less than 50%, Cleaning the Radiator

Page 36

DCA-125USJ (50 HZ)— PRE-SETUP

Coolant (John Deere Antifreeze/Summer Coolant/Water)

John Deere recommends John Deere Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the John Deere Engine Owner's Manual for further details.

CAUTION:

Ifaddingcoolant/antifreeze mix to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. The possibility of hot! coolant exists which can cause severe burns.

Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 9 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the "H" and the "L" markings.

Table 9. Coolant Capacity

Engine and Radiator

4.4 Gal. (16.8 liters)

 

 

Reserve Tank

2 Quarts (1.9 liters)

 

 

Operation FreezingWeather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 10) has been added.

Table 10. Anti-Freeze

Operating Temperatures

Vol %

Freezing Point

 

 

Anti-Freeze

 

 

°C

°F

 

 

 

 

50

-37

-34

 

 

 

NOTE

When the antifreeze is mixed with

 

water, the antifreeze mixing ratio

 

must be less than 50%.

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the negative battery terminal disconnected.

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in accordance with the John Deere Engine Owner's Manual.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the John

Deere Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 10 to 15

mm(Figure 37) when depressed with the thumb as shown below.

Figure 37. Fan Belt Tension

CAUTION:

NEVER! place hands near the belts or fan while the generator set is running.

PAGE 36 — DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)

Image 36
Contents Model DCA-125USJ Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-125USJ 50 HZ- Specifications DCA-125USJ 50 HZ- Dimensions TOP, Side and Front DimensionsDCA-125USJ 50 HZ Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-125USJ 50 HZ Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardDCA-125USJ 50 HZ Rules for Safe Operation DCA-125USJ 50 HZ Rules for Safe Operation Electrical shock, electrocution, and even deathRadiator Battery DCA-125USJ 50 HZ- Rules for Safe OperationTransporting Towing Safety Precautions DCA-125USJ 50 HZ- Rules for Safe OperationDCA-125USJ 50 HZ- Installation DCA-125USJ 50 HZ- Installation Outdoor InstallationMounting DCA-125USJ 50 HZ-TOWING Safety Precautions Generator with TrailerDCA-125USJ 50 HZ-TRAILER Specifications Explanation of ChartFrame Width Measurement is from fender to fender Coupler Type of hitch used on the trailer for towingDCA-125USJ 50 HZ- Generator Decals Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information DCA-125USJ 50 HZ- Major Components Generator Major ComponentsPage DCA-125USJ 50 HZ- Generator Control Panel Generator Control PanelDCA-125USJ 50 HZ- Engine Operating Panel Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel DCA-125USJ 50 HZ- Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles Twist Lock Dual Voltage 100/200 VAC ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-125USJ 50 HZ- Load Application Motors and motor-drivenVoltage Selector Switch DCA-125USJ 50 HZ- Generator OutputsGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-125USJ 50 HZ- Gauge ReadingReading Amperage DCA-125USJ 50 HZ- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 220/127 Output Terminal Lug Voltages 3Ø 200V/1Ø115V Output Terminal Lug VoltagesDCA-125USJ 50 HZ- Output Terminal Panel Connections 3Ø 440/254 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-125USJ 50 HZ- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-125USJ 50 HZ- PRE-SETUP Refueling ProcedureContact and/or inhaling fumes ALWAYS! place trailer on firm level ground before refuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Cable Installation When connecting battery do the followingWiring AlternatorDCA-125USJ 50 HZ- Generator START-UP Procedure Manual Before StartingStarting Manual LED onOil Pressure Gauge DCA-125USJ 50 HZ- Generator START-UP Procedure Auto Mode Starting Auto ModeDCA-125USJ 50 HZ- Generator SHUT-DOWN Procedure Emergency Shutdown ProcedureShutdown Procedure DCA-125USJ 50 HZ- Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 DCA-125USJ 50 HZ-TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-125USJ 50 HZ-TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-125USJ 50 HZ-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-125USJ 50 HZ-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-125USJ 50 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-125USJ 50 HZ- Enginewiring Diagram Engine Wiring DiagramDCA-125USJ 50 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-125USJ 50 HZ-TROUBLESHOOTING Engine Controller Engine Controller TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnTo 3 Units Qty DescriptionDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy M3213000702 03300001800601808823 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy M3923200054 0602041292RE504836 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy 0602220196 4D-2M9310500404 M9103000504DCA-125USJ 50 HZ- Muffler Assy M3330100402 0017112030M3333000903 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy DCA-125USJ 50 HZ- Enclosure #1 Assy Enclosure #1 AssyM3413001812 M33633003030016910030 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 24A M3493200614 24A M34932012040010114040 25A 0030014000DCA-125USJ 50 HZ- Enclosure #2 Assy Enclosure #2 AssyM3443000802 M3443000812M3493303203 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229200870 02292011300229201240 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M1550000204 M15000020M1550000703 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is