Multiquip DCA-125USJ 50 HZ- PRE-SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

Page 34

Circuit Breakers

To protect the generator from an overload, a 3-pole, 300 amp, main circuit breaker is provided to protect the U,V, and W OutputTerminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 31) on the dipstick. See Table 8 for proper selection of engine oil.

Figure 31. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

zAPI Service Classification CC/SC

zAPI Service Classification CC/SD

zAPI Service Classification CC/SE

zAPI Service Classification CC/SF

DCA-125USJ (50 HZ)— PRE-SETUP

Fuel Check

DANGER:

Fuel spillage on a hot! engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER! smoke around or near the generator.

Refilling the Fuel System

WARNING:

ONLY properly trained personel who have read and understand this section should re- fill the fuel tank system.

The generator unit has an internal fuel tank located at the bottom of the cabinet (Figure 32). ALWAYS fill the fuel tank with clean and fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 32. Internal Fuel Tank System

PAGE 34 — DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)

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Contents Model DCA-125USJ Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-125USJ 50 HZ- Specifications DCA-125USJ 50 HZ- Dimensions TOP, Side and Front DimensionsDCA-125USJ 50 HZ Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-125USJ 50 HZ Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardDCA-125USJ 50 HZ Rules for Safe Operation Electrical shock, electrocution, and even death DCA-125USJ 50 HZ Rules for Safe OperationRadiator DCA-125USJ 50 HZ- Rules for Safe Operation BatteryTransporting Towing Safety Precautions DCA-125USJ 50 HZ- Rules for Safe OperationDCA-125USJ 50 HZ- Installation Outdoor Installation DCA-125USJ 50 HZ- InstallationMounting DCA-125USJ 50 HZ-TOWING Safety Precautions Generator with TrailerFrame Width Measurement is from fender to fender DCA-125USJ 50 HZ-TRAILER SpecificationsExplanation of Chart Coupler Type of hitch used on the trailer for towingDCA-125USJ 50 HZ- Generator Decals Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information DCA-125USJ 50 HZ- Major Components Generator Major ComponentsPage DCA-125USJ 50 HZ- Generator Control Panel Generator Control PanelDCA-125USJ 50 HZ- Engine Operating Panel Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel DCA-125USJ 50 HZ- Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles Twist Lock Dual Voltage 100/200 VAC ReceptaclesConnecting Loads Blower FanDCA-125USJ 50 HZ- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-125USJ 50 HZ- Generator Outputs Generator AmperageDCA-125USJ 50 HZ- Gauge Reading How to Read the OutputTerminal GaugesReading Amperage 3Ø 220/127 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 200V/1Ø115V Output Terminal Lug Voltages3Ø 440/254 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections1Ø 200V/100V Output Terminal Lug Voltages Lubrication Oil DCA-125USJ 50 HZ- PRE-SETUPCircuit Breakers Fuel CheckContact and/or inhaling fumes DCA-125USJ 50 HZ- PRE-SETUPRefueling Procedure ALWAYS! place trailer on firm level ground before refuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring Battery Cable InstallationWhen connecting battery do the following AlternatorDCA-125USJ 50 HZ- Generator START-UP Procedure Manual Before StartingStarting Manual LED onOil Pressure Gauge DCA-125USJ 50 HZ- Generator START-UP Procedure Auto Mode Starting Auto ModeEmergency Shutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureShutdown Procedure DCA-125USJ 50 HZ- Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Brakes DCA-125USJ 50 HZ-TRAILER Brakes MaintenanceBrake Adjustment Hydraulic Surge BrakesTire Wear/Inflation DCA-125USJ 50 HZ-TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionLug Nut Torque Requirements DCA-125USJ 50 HZ-TRAILER MaintenanceStart all wheel lug nuts by hand DCA-125USJ 50 HZ-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-125USJ 50 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-125USJ 50 HZ- Enginewiring Diagram Engine Wiring DiagramDCA-125USJ 50 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-125USJ 50 HZ-TROUBLESHOOTING Engine Controller Engine Controller TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnTo 3 Units Qty DescriptionDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy 0601808823 M32130007020330000180 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy RE504836 M39232000540602041292 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy M9310500404 06022201964D-2 M9103000504DCA-125USJ 50 HZ- Muffler Assy M3333000903 M33301004020017112030 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy DCA-125USJ 50 HZ- Enclosure #1 Assy Enclosure #1 Assy0016910030 M3413001812M3363300303 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 0010114040 24A M349320061424A M3493201204 25A 0030014000DCA-125USJ 50 HZ- Enclosure #2 Assy Enclosure #2 AssyM3493303203 M3443000802M3443000812 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229201240 02292008700229201130 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M1550000703 M1550000204M15000020 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is