Multiquip operation manual DCA-125USJ 50 HZ Safety Message Alert Symbols

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DCA-125USJ (50 HZ) — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

HAZARD SYMBOLS

Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined

NOTE

GENERATOR.

This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Power Model DCA-125USJ (50 HZ)ULTRA-SILENT™

area or enclosed structure that does not provide ample free flow air.

Explosive Fuel

Before using this GENERATOR, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

Diesel fuel is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

DANGER: You WILL be KILLED or SERIOUSLY injured if you DO NOT follow directions.

WARNING: You CAN be KILLED or SERIOUSLY injured if you DO NOT follow directions.

CAUTION: You CAN be injured if you

DO NOT follow directions.

Potential hazards associated with trowel operation will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

PAGE 8 — DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)

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Contents Model DCA-125USJ Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-125USJ 50 HZ- Specifications DCA-125USJ 50 HZ- Dimensions TOP, Side and Front DimensionsDCA-125USJ 50 HZ Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-125USJ 50 HZ Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardDCA-125USJ 50 HZ Rules for Safe Operation Radiator DCA-125USJ 50 HZ Rules for Safe OperationElectrical shock, electrocution, and even death Transporting BatteryDCA-125USJ 50 HZ- Rules for Safe Operation Towing Safety Precautions DCA-125USJ 50 HZ- Rules for Safe OperationDCA-125USJ 50 HZ- Installation Mounting DCA-125USJ 50 HZ- InstallationOutdoor Installation DCA-125USJ 50 HZ-TOWING Safety Precautions Generator with TrailerDCA-125USJ 50 HZ-TRAILER Specifications Explanation of ChartFrame Width Measurement is from fender to fender Coupler Type of hitch used on the trailer for towingDCA-125USJ 50 HZ- Generator Decals Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information DCA-125USJ 50 HZ- Major Components Generator Major ComponentsPage DCA-125USJ 50 HZ- Generator Control Panel Generator Control PanelDCA-125USJ 50 HZ- Engine Operating Panel Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel DCA-125USJ 50 HZ- Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles Twist Lock Dual Voltage 100/200 VAC ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-125USJ 50 HZ- Load Application Motors and motor-drivenVoltage Selector Switch DCA-125USJ 50 HZ- Generator OutputsGenerator OutputVoltages Generator AmperageReading Amperage How to Read the OutputTerminal GaugesDCA-125USJ 50 HZ- Gauge Reading DCA-125USJ 50 HZ- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 220/127 Output Terminal Lug Voltages 3Ø 200V/1Ø115V Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections3Ø 440/254 Output Terminal Lug Voltages DCA-125USJ 50 HZ- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-125USJ 50 HZ- PRE-SETUP Refueling ProcedureContact and/or inhaling fumes ALWAYS! place trailer on firm level ground before refuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Cable Installation When connecting battery do the followingWiring AlternatorDCA-125USJ 50 HZ- Generator START-UP Procedure Manual Before StartingStarting Manual LED onOil Pressure Gauge DCA-125USJ 50 HZ- Generator START-UP Procedure Auto Mode Starting Auto ModeShutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure DCA-125USJ 50 HZ- Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 DCA-125USJ 50 HZ-TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-125USJ 50 HZ-TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionStart all wheel lug nuts by hand DCA-125USJ 50 HZ-TRAILER MaintenanceLug Nut Torque Requirements DCA-125USJ 50 HZ-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-125USJ 50 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-125USJ 50 HZ- Enginewiring Diagram Engine Wiring DiagramDCA-125USJ 50 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-125USJ 50 HZ-TROUBLESHOOTING Engine Controller Engine Controller TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnTo 3 Units Qty DescriptionDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy M3213000702 03300001800601808823 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy M3923200054 0602041292RE504836 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy 0602220196 4D-2M9310500404 M9103000504DCA-125USJ 50 HZ- Muffler Assy M3330100402 0017112030M3333000903 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy DCA-125USJ 50 HZ- Enclosure #1 Assy Enclosure #1 AssyM3413001812 M33633003030016910030 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 24A M3493200614 24A M34932012040010114040 25A 0030014000DCA-125USJ 50 HZ- Enclosure #2 Assy Enclosure #2 AssyM3443000802 M3443000812M3493303203 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229200870 02292011300229201240 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M1550000204 M15000020M1550000703 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is