Multiquip operation manual DCA-125USJ 50 HZ- Engine Operating Panel

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DCA-125USJ (50 HZ)— ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-125USJ (50 HZ)Engine Operating Panel (Figure

7).

1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

2. Panel Light Switch – When activated will turn on control panel light.

3. Oil Pressure Gauge – During normal operation this gauge be should read between 35 to 65 psi. When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

4. WaterTemperature Gauge – During normal operation this gauge be should read between 180° and 221°F.

5. Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

6. Fuel Gauge - Indicates amount of diesel fuel available.

7. Tachometer – Indicates engine speed in RPM’s for 50 Hz operation. This meter should indicate 1500 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

8. Pre-Heat Lamp – As the engine cranks, this lamp will illuminate to indicate automatic preheating of the engine. When the lamp turns off, the engine has been preheated and will start automatically.

9. Fuel Leak Detected Alarm Lamp – This lamp will illuminate when a leak in the fuel tank containment enclosure is detected.

10. Auto On/Off Engine Controller (MPEC) – This controller has a vertical

row of status LED's (inset), that when lit, indicate that an engine malfunction (fault) has been detected. When a fault has been detected the engine controller will evaluate the fault and all major faults will shutdown the generator.

During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s Over Crank Protection mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the Over Speed Protection mode.

Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup.These conditions can be observed by monitoring the LED status indicators on the front of the controller module.

A.MPEC Control Switch – This switch controls the running of the unit. If this switch is set to the OFF/RESET position, the unit will not run. When this switch is set to the MANUAL position, the generator will start immediately.

If the generator is to be connected to a building's AC power source via a transfer switch (isolation), place the switch in the AUTO position. In this position the generator will monitor the AC line output from the building's power source.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault.

C.High Coolant Temperature – Indicates the engine temperature has exceeded 239°F. The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start. The number of cycles and duration are programmable. It is pre-set at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 25

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Contents Model DCA-125USJ Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-125USJ 50 HZ- Specifications Dimensions DCA-125USJ 50 HZ- Dimensions TOP, Side and FrontFor Your Safety and the Safety of Others DCA-125USJ 50 HZ Safety Message Alert SymbolsOver Speed Conditions Sight and Hearing hazard DCA-125USJ 50 HZ Safety Message Alert SymbolsDCA-125USJ 50 HZ Rules for Safe Operation Electrical shock, electrocution, and even death DCA-125USJ 50 HZ Rules for Safe OperationRadiator DCA-125USJ 50 HZ- Rules for Safe Operation BatteryTransporting DCA-125USJ 50 HZ- Rules for Safe Operation Towing Safety PrecautionsDCA-125USJ 50 HZ- Installation Outdoor Installation DCA-125USJ 50 HZ- InstallationMounting Generator with Trailer DCA-125USJ 50 HZ-TOWING Safety PrecautionsExplanation of Chart DCA-125USJ 50 HZ-TRAILER SpecificationsFrame Width Measurement is from fender to fender Coupler Type of hitch used on the trailer for towingGenerator Decals DCA-125USJ 50 HZ- Generator DecalsDCA-125USJ 50 HZ- Generator Decals DCA-125USJ 50 HZ- General Information Generator Major Components DCA-125USJ 50 HZ- Major ComponentsPage Generator Control Panel DCA-125USJ 50 HZ- Generator Control PanelEngine Operating Panel DCA-125USJ 50 HZ- Engine Operating PanelDCA-125USJ 50 HZ- Engine Operating Panel Output Terminal Familiarization DCA-125USJ 50 HZ- Output Terminal Panel FamiliarizationTwist Lock Dual Voltage 100/200 VAC Receptacles 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-125USJ 50 HZ- Load Application Motors and motor-drivenDCA-125USJ 50 HZ- Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageDCA-125USJ 50 HZ- Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Uvwo Terminal Output Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections3Ø 220/127 Output Terminal Lug Voltages 3Ø 200V/1Ø115V Output Terminal Lug Voltages3Ø 440/254 Output Terminal Lug Voltages DCA-125USJ 50 HZ- Output Terminal Panel Connections1Ø 200V/100V Output Terminal Lug Voltages Circuit Breakers DCA-125USJ 50 HZ- PRE-SETUPLubrication Oil Fuel CheckRefueling Procedure DCA-125USJ 50 HZ- PRE-SETUPContact and/or inhaling fumes ALWAYS! place trailer on firm level ground before refuelingAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%When connecting battery do the following Battery Cable InstallationWiring AlternatorBefore Starting DCA-125USJ 50 HZ- Generator START-UP Procedure ManualLED on Starting ManualOil Pressure Gauge Starting Auto Mode DCA-125USJ 50 HZ- Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure DCA-125USJ 50 HZ- Generator SHUT-DOWN ProcedureShutdown Procedure DCA-125USJ 50 HZ- Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterDCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Brake Adjustment DCA-125USJ 50 HZ-TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-125USJ 50 HZ-TRAILER MaintenanceTire Wear/Inflation SuspensionLug Nut Torque Requirements DCA-125USJ 50 HZ-TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-125USJ 50 HZ-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-125USJ 50 HZ- Generatorwiring DiagramEngine Wiring Diagram DCA-125USJ 50 HZ- Enginewiring DiagramGenerator Troubleshooting DCA-125USJ 50 HZ-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting DCA-125USJ 50 HZ-TROUBLESHOOTING Engine ControllerItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description To 3 UnitsDCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Generator Assy DCA-125USJ 50 HZ- Control BOX Assy 0330000180 M32130007020601808823 LAF3630010393PDCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Control BOX Assy DCA-125USJ 50 HZ- Engine and Radiator Assy 0602041292 M3923200054RE504836 0602042594Engine & Radiator Assy DCA-125USJ 50 HZ- Engine and Radiator Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Outputterminal Assy DCA-125USJ 50 HZ- Battery Assy 4D-2 0602220196M9310500404 M9103000504DCA-125USJ 50 HZ- Muffler Assy 0017112030 M3330100402M3333000903 M3333200304DCA-125USJ 50 HZ- Fueltank Assy DCA-125USJ 50 HZ- Fuel Tank Assy Enclosure #1 Assy DCA-125USJ 50 HZ- Enclosure #1 AssyM3363300303 M34130018120016910030 0603306797DCA-125USJ 50 HZ- Enclosure #1 Assy 24A M3493201204 24A M34932006140010114040 25A 0030014000Enclosure #2 Assy DCA-125USJ 50 HZ- Enclosure #2 AssyM3443000812 M3443000802M3493303203 M3443000904DCA-125USJ 50 HZ- Rubber Seals Assy 0229201130 02292008700229201240 0228900660DCA-125USJ 50 HZ- Nameplate and Decals Assy M15000020 M1550000204M1550000703 M15000070Terms and Conditions of Sale Parts DCA-125USJ 50 HZ Operation and Parts Manual REV. #0 03/11/05 Your Local Dealer is