Kohler 13ERG, 15ERG, 10ERG manual Battery and Connections, Cca

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6.5Battery and Connections

WARNING

Sulfuric acid in batteries.

Can cause severe injury or death.

Use protective goggles and clothes. Battery acid can cause permanent damage to eyes, burn skin, and eat holes in clothing.

Battery gases. Explosion can cause severe injury or death. Battery gases can cause an explosion. Do not smoke or permit flames or sparks to occur near a battery at any time, particularly when it is charging. Do not dispose of a battery in a fire. To prevent burns and sparks that could cause an explosion, avoid touching the battery terminals with tools or other metal objects. Remove all jewelry before servicing the equipment. Discharge static electricity from your body before touching batteries by first touching a grounded metal surface away from the battery. To avoid sparks, do not disturb the battery charger connections while the battery is charging. Always turn the battery charger off before disconnecting the battery connections. Ventilate the compartments containing batteries to prevent accumulation of explosive gases.

Starting battery. A separate 12-volt battery is recommended for the generator set. With a separate battery, the battery can be installed closer to the generator set and the cable length can be minimized to eliminate voltage drop. See Figure 6-4 for the minimum cold cranking amps (CCA) battery recommendation.

Model

CCA

 

 

10/13/15ERG

600

 

 

Figure 6-4 Battery Recommendation

Lengths and sizes. See Figure 6-5 for the lengths and recommended sizes of the battery cables.

Distance

Required

(from battery to

Battery Cable

generator set)

AWG Gauge (Minimum)

 

 

2.5 m (8.3 ft.)

6

 

 

5 m (16.4 ft.)

2

 

 

Figure 6-5 Battery Cable Sizing Recommendations, 10--15ERG Models

Cable connections. See Section 7 for the battery positive and negative connection points. Refer to Figure 6-6 (View A) for cable connections. (Note that installers must connect a ground strap between the ground lug on the generator set and the frame of the vehicle with this arrangement.)

For installations where the starting battery for the vehicle engine must also be used for starting the generator engine, ground the negative battery terminal to the vehicle frame and connect a heavy gauge (#4) ground strap to the ground lug on the generator set to the vehicle frame as illustrated in Figure 6-6 (View B).

Note: Ensure a ground connection between the generator and the vehicle frame even if the battery used to start the generator is not the same as the vehicle.

18 Electrical System

TP-6335 9/04

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Contents Model TP-6335 9/04Page Table of Contents Page Battery Safety Precautions and InstructionsAccidental Starting Engine Backfire/Flash Fire Exhaust SystemHazardous Noise Fuel SystemHazardous Voltage/ Electrical Shock Hot Parts Moving Parts246242 VI Safety Precautions and Instructions TP-6335 9/04 Installation Standards Generator Set SpecificationsIntroduction Generator Set OperationIntroduction TP-6335 9/04 Location and Mounting General ConsiderationsLocation Vehicle-Floor MountingLocation and Mounting TP-6335 9/04 High Water Temperature Switch Cooling SystemAir Requirements Block HeatersCooling System TP-6335 9/04 Exhaust System Clearance Requirements PlanningExhaust Piping, If Used Fuel System GasolineLP Gas Fuel Filters or StrainersFuel Lines Fuel Pump Lift and Fuel Consumption Fuel Pump Lift Capability Max., Gasoline ModelsFuel System TP-6335 9/04 Electrical Connections Electrical SystemAC Load Lead Connections Transfer Switch Connections Wire AC Circuit Circuit Protection Circuit Breaker ConsiderationsCircuit Breaker Installation Electrical ConnectionsADC 2100 Continuous Power Mode Jumper Battery and Connections CCARemote Connection View BElectrical System TP-6335 9/04 Installation Drawing Dimension Drawing, Gasoline Fuel SystemDimension Drawing, LP Fuel System Dimension Drawing, Floor Template Installation Drawing TP-6335 9/04 Reconnection/Adjustments 100--120-Volt, 2-Wire Configuration Four-Lead Reconnection200--220--240-Volt, 2-Wire Configuration For Models with ADC Advanced Digital Control ADC Configuration Mode Time OutController Software Version Number Adjusting the Voltage, Gain, and Volts/Hz Voltage AdjustmentOutput Voltage Adjustment Mode On FigureV E From FigureController Configuration Controller Parameters N c V E 11 Save Mode after configuring generator set parameters Reconnection/Adjustments TP-6335 9/04 Appendix a Generator Selection and Wattage Requirements General Wattage RequirementsAppendix B Abbreviations AnsiLCB Page Page By Kohler Co. All rights reserved