Kohler 13ERG, 15ERG, 10ERG manual Fuel System, Gasoline

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Section 5 Fuel System

WARNING

Explosive fuel vapors.

Can cause severe injury or death.

Use extreme care when handling, storing, and using fuels.

The fuel system. Explosive fuel vapors can cause severe injury or death. Vaporized fuels are highly explosive. Use extreme care when handling and storing fuels. Store fuels in a well-ventilated area away from spark-producing equipment and out of the reach of children. Never add fuel to the tank while the engine is running because spilled fuel may ignite on contact with hot parts or from sparks. Do not smoke or permit flames or sparks to occur near sources of spilled fuel or fuel vapors. Keep the fuel lines and connections tight and in good condition. Do not replace flexible fuel lines with rigid lines. Use flexible sections to avoid fuel line breakage caused by vibration. Do not operate the generator set in the presence of fuel leaks, fuel accumulation, or sparks. Repair fuel systems before resuming generator set operation.

Draining the fuel system. Explosive fuel vapors can cause severe injury or death. Spilled fuel can cause an explosion. Use a container to catch fuel when draining the fuel system. Wipe up spilled fuel after draining the system.

5.1 Gasoline

Fuel system design. Design the generator set gasoline fuel system to operate independently of the vehicle engine fuel system if the operator may operate both engines simultaneously. Kohler Co. recommends using separate fuel tanks, if possible; however, using separate fuel tanks is usually impractical because of space restrictions. In most installations, both engines operate off a common tank with a separate dip-tube arrangement as shown in Figure 5-1. The dip-tube arrangement prevents the larger engine from starving the smaller engine of fuel. The generator set dip tube is generally shorter than the vehicle dip tube to stop the generator set before the vehicle engine runs out of fuel. With the dip-tube arrangement, the generator may not get fuel during a low fuel-supply situation.

Tee arrangement. Do not use the tee arrangement. Do not tee into the fuel-supply or -return line of fuel-injected systems.

1

2

5605613

1.Fuel line to the generator set

2.Fuel line to the vehicle engine

Figure 5-1 Two Dip Tubes in Fuel Tank

Note: Supply the fuel using a two dip-tube arrangement if the generator shares the vehicle engine fuel tank. Consult an authorized Kohler service distributor/dealer for further fuel system installation information.

TP-6335 9/04

Fuel System 9

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Contents TP-6335 9/04 ModelPage Table of Contents Page Battery Safety Precautions and InstructionsAccidental Starting Exhaust System Engine Backfire/Flash FireHazardous Noise Fuel SystemHazardous Voltage/ Electrical Shock Moving Parts Hot Parts246242 VI Safety Precautions and Instructions TP-6335 9/04 Generator Set Operation Installation StandardsGenerator Set Specifications IntroductionIntroduction TP-6335 9/04 Vehicle-Floor Mounting Location and MountingGeneral Considerations LocationLocation and Mounting TP-6335 9/04 Block Heaters High Water Temperature SwitchCooling System Air RequirementsCooling System TP-6335 9/04 Exhaust System Clearance Requirements PlanningExhaust Piping, If Used Gasoline Fuel SystemLP Gas Fuel Filters or StrainersFuel Lines Fuel Pump Lift Capability Max., Gasoline Models Fuel Pump Lift and Fuel ConsumptionFuel System TP-6335 9/04 Electrical Connections Electrical SystemAC Load Lead Connections Transfer Switch Connections Wire AC Circuit Circuit Breaker Considerations Circuit ProtectionElectrical Connections Circuit Breaker InstallationADC 2100 Continuous Power Mode Jumper CCA Battery and ConnectionsView B Remote ConnectionElectrical System TP-6335 9/04 Dimension Drawing, Gasoline Fuel System Installation DrawingDimension Drawing, LP Fuel System Dimension Drawing, Floor Template Installation Drawing TP-6335 9/04 Reconnection/Adjustments Four-Lead Reconnection 100--120-Volt, 2-Wire Configuration200--220--240-Volt, 2-Wire Configuration For Models with ADC Advanced Digital Control ADC Configuration Mode Time OutController Software Version Number Voltage Adjustment Adjusting the Voltage, Gain, and Volts/HzOn Figure Output Voltage Adjustment ModeFrom Figure V EController Configuration Controller Parameters N c V E 11 Save Mode after configuring generator set parameters Reconnection/Adjustments TP-6335 9/04 General Wattage Requirements Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Page Page By Kohler Co. All rights reserved