Kohler 10ERG, 15ERG, 13ERG manual Safety Precautions and Instructions, Accidental Starting, Battery

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Safety Precautions and Instructions

IMPORTANTSAFETY INSTRUCTIONS. Electromechanical equipment, including generator sets, transfer switches, switchgear, and accessories, can cause bodily harm and pose life-threatening danger when improperly installed, operated, or maintained. To prevent accidents be aware of potential dangers and act safely. Read and follow all safety precautions and instructions. SAVE THESE INSTRUCTIONS.

This manual has several types of safety precautions and instructions: Danger, Warning, Caution, and Notice.

DANGER

Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage.

WARNING

Warning indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage.

CAUTION

Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage.

NOTICE

Notice communicates installation, operation, or maintenance information that is safety related but not hazard related.

Safety decals affixed to the equipment in prominent places alert the operator or service technician to potential hazards and explain how to act safely. The decals are shown throughout this publication to improve operator recognition. Replace missing or damaged decals.

Accidental Starting

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or connected equipment, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer.

Battery

WARNING

Sulfuric acid in batteries.

Can cause severe injury or death.

Wear protective goggles and clothing. Battery acid may cause blindness and burn skin.

Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death. Battery acid can cause blindness and burn skin. Always wear splashproof safety goggles, rubber gloves, and boots when servicing the battery. Do not open a sealed battery or mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid in the case of eye contact. Never add acid to a battery after placing the battery in service, as this may result in hazardous spattering of battery acid.

Battery acid cleanup. Battery acid can cause severe injury or death. Battery acid is electrically conductive and corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking soda) to a container with 4 L (1 gal.) of water and mix the neutralizing solution. Pour the neutralizing solution on the spilled battery acid and continue to add the neutralizing solution to the spilled battery acid until all evidence of a chemical reaction (foaming) has ceased. Flush the resulting liquid with water and dry the area.

Battery gases. Explosion can cause severe injury or death. Battery gases can cause an explosion. Do not smoke or permit flames or sparks to occur near a battery at any time, particularly when it is charging. Do not dispose of a battery in a fire. To prevent burns and sparks that could cause an explosion, avoid touching the battery terminals with tools or other metal objects. Remove all jewelry before servicing the equipment. Discharge static electricity from your body before touching batteries by first touching a grounded metal surface away from the battery. To avoid sparks, do not disturb the battery charger connections while the battery is charging. Always turn the battery charger off before disconnecting the battery connections. Ventilate the compartments containing batteries to prevent accumulation of explosive gases.

TP-6335 9/04

Safety Precautions and Instructions I

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Contents TP-6335 9/04 ModelPage Table of Contents Page Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireHazardous Voltage/ Electrical Shock Fuel SystemHazardous Noise Moving Parts Hot Parts246242 VI Safety Precautions and Instructions TP-6335 9/04 Generator Set Specifications Installation StandardsIntroduction Generator Set OperationIntroduction TP-6335 9/04 General Considerations Location and MountingLocation Vehicle-Floor MountingLocation and Mounting TP-6335 9/04 Cooling System High Water Temperature SwitchAir Requirements Block HeatersCooling System TP-6335 9/04 Exhaust System Exhaust Piping, If Used PlanningClearance Requirements Gasoline Fuel SystemFuel Lines Fuel Filters or StrainersLP Gas Fuel Pump Lift Capability Max., Gasoline Models Fuel Pump Lift and Fuel ConsumptionFuel System TP-6335 9/04 AC Load Lead Connections Electrical SystemElectrical Connections Transfer Switch Connections Wire AC Circuit Circuit Breaker Considerations Circuit ProtectionElectrical Connections Circuit Breaker InstallationADC 2100 Continuous Power Mode Jumper CCA Battery and ConnectionsView B Remote ConnectionElectrical System TP-6335 9/04 Dimension Drawing, Gasoline Fuel System Installation DrawingDimension Drawing, LP Fuel System Dimension Drawing, Floor Template Installation Drawing TP-6335 9/04 Reconnection/Adjustments Four-Lead Reconnection 100--120-Volt, 2-Wire Configuration200--220--240-Volt, 2-Wire Configuration For Models with ADC Controller Software Version Number Configuration Mode Time OutAdvanced Digital Control ADC Voltage Adjustment Adjusting the Voltage, Gain, and Volts/HzOn Figure Output Voltage Adjustment ModeFrom Figure V EController Configuration Controller Parameters N c V E 11 Save Mode after configuring generator set parameters Reconnection/Adjustments TP-6335 9/04 General Wattage Requirements Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Page Page By Kohler Co. All rights reserved