Kohler 10ERG, 15ERG, 13ERG manual Introduction, Installation Standards, Generator Set Operation

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Section 1 Introduction

All information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this literature and the products represented without incurring obligation.

The safe and successful operation of a mobile power system depends primarily on the installation. Use this manual as a guide for installing the mobile generator set. Refer to the operation manual for operating instructions.

1.1 Installation Standards

Mobile generator set installations must comply with the Kohler detailed installation instructions following and state and local requirements.

The installer is responsible for improper installations resulting in penalties from noncompliance with California Air Resources Board (CARB) or Environmental Protection Agency (EPA) emission standards as well as state and local requirements.

1.3 Generator Set Operation

After the installer attaches the generator set to the vehicle’s frame and makes connections, do the following to make the generator set operational:

DAttach the exhaust system

DAdd radiator coolant

DAdd oil to the engine crankcase until the dipstick indicates full

DConnect the fuel inlet and fuel return lines (for gasoline models) or fuel inlet line (for LP models)

DConnect the remote switch, if equipped

DConnect the load leads

DConnect the battery terminals

1.2 Generator Set Specifications

Refer to the model’s specification sheet for details. Use the spec sheet as a guide for planning the installation. Use the current dimension drawing and wiring diagrams.

TP-6335 9/04

Introduction 1

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Contents TP-6335 9/04 ModelPage Table of Contents Page Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireHazardous Voltage/ Electrical Shock Fuel SystemHazardous Noise Moving Parts Hot Parts246242 VI Safety Precautions and Instructions TP-6335 9/04 Generator Set Operation Installation StandardsGenerator Set Specifications IntroductionIntroduction TP-6335 9/04 Vehicle-Floor Mounting Location and MountingGeneral Considerations LocationLocation and Mounting TP-6335 9/04 Block Heaters High Water Temperature SwitchCooling System Air RequirementsCooling System TP-6335 9/04 Exhaust System Exhaust Piping, If Used PlanningClearance Requirements Gasoline Fuel SystemFuel Lines Fuel Filters or StrainersLP Gas Fuel Pump Lift Capability Max., Gasoline Models Fuel Pump Lift and Fuel ConsumptionFuel System TP-6335 9/04 AC Load Lead Connections Electrical SystemElectrical Connections Transfer Switch Connections Wire AC Circuit Circuit Breaker Considerations Circuit ProtectionElectrical Connections Circuit Breaker InstallationADC 2100 Continuous Power Mode Jumper CCA Battery and ConnectionsView B Remote ConnectionElectrical System TP-6335 9/04 Dimension Drawing, Gasoline Fuel System Installation DrawingDimension Drawing, LP Fuel System Dimension Drawing, Floor Template Installation Drawing TP-6335 9/04 Reconnection/Adjustments Four-Lead Reconnection 100--120-Volt, 2-Wire Configuration200--220--240-Volt, 2-Wire Configuration For Models with ADC Controller Software Version Number Configuration Mode Time OutAdvanced Digital Control ADC Voltage Adjustment Adjusting the Voltage, Gain, and Volts/HzOn Figure Output Voltage Adjustment ModeFrom Figure V EController Configuration Controller Parameters N c V E 11 Save Mode after configuring generator set parameters Reconnection/Adjustments TP-6335 9/04 General Wattage Requirements Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Page Page By Kohler Co. All rights reserved