Guardian Technologies 004270-3 OUT-OF-SERVICE Procedure, Removal from Service, Return to Service

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Section 3 – Maintenance

QUIETPACT™ 75D Recreational Vehicle Generator

3.12 OUT-OF-SERVICE PROCEDURE

3.12.1 REMOVAL FROM SERVICE

Prepare the generator for storage as follows:

1.Start the engine and let it run until it is thoroughly warmed up (at least five minutes), then shut off the engine.

2.While the engine is still warm from running, drain the oil completely (see Section 3.2). Refill the crankcase with the recommended oil (see Section 1.5.3).

3.Attach a tag to the engine, indicating the viscosity and classification of the oil in the crankcase.

4.Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor.

5.Clean and wipe the entire generator.

3.12.2 RETURN TO SERVICE

To return the unit to service after storage, proceed as follows:

1.Check the tag on the engine for oil viscosity and classification. Verify that the correct recommended oil is used in the engine (see Section 1.5.3). If nec- essary, drain and refill with the proper oil.

2.Check the state of the battery. Fill all cells of unsealed batteries to the proper level with distilled water. DO NOT USE TAP WATER IN THE BATTERY. Recharge the battery to 100 percent state of charge, or, if defective, replace the battery.

3.Clean and wipe the entire generator.

4.Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incor- rectly.

5.Turn OFF all electrical loads. Add fuel, if necessary, and then start the engine.

6.Allow the unit to warm up thoroughly.

7.Apply electrical loads to at least 50 percent of the unit’s rated wattage capacity.

8.When the engine is thoroughly warmed up, shut it down.

9.The generator is now ready for service.

Generac® Power Systems, Inc. 15

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Contents Liquid-cooled Recreational Vehicle Generator Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Quietpact 75D Generator IdentificationModel Specifications SafetyGenerator Applicability Generator AC Connection SystemEngine OIL Requirements Fuel Consumption GAL/HRCoolant EngineBefore Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Protection Systems Stopping the GeneratorOverspeed Shutdown Additional InformationOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelOperation in High Grass or Brush Effects of Moisture and DirtSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorEngine Coolant Cooling SystemDrive Belt Exercising the GeneratorReturn to Service OUT-OF-SERVICE ProcedureRemoval from Service Service Schedule Part General Hazards Fire Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Acoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Generator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Return Lines Fuel TankGenerator Fuel Supply Lines Muffler and Spark Arrestor Exhaust System SafetyExhaust System Electrical Connections WiringElectrical Junction BOX Generator AC ConnectionsVolts Only Dual Circuits Generator Coversion toConduit Power Supply CordIsolating Different Power Sources Recommended Battery Battery InstallationBattery Cables Battery Cable ConnectionsRemote START/STOP Connections Optional AccessoriesBattery Compartment Testing Under Load Post Installation TestsBefore Initial Startup Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Your Warranty Rights and Obligations Federal and California Emissions Control Warranty StatementManufacturers Warranty Coverage Parts CoveredLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Warranty Schedule CONSUMER/PERSONAL Applications