Guardian Technologies 004270-3 owner manual Part NO. QTY Description

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Appendix 4 — Exploded Views and Parts Lists

QUIETPACT™ 75D Recreational Vehicle Generator

Engine, Alternator Drive and Starter Assembly – Drawing No. 0F4581

ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
1	0C5598	1	Bearing Carrier, Front	28		022304	2	½" Flat washer
2	0C9674	1	Bearing Carrier, Upper	29		023316	1	½"-13 x 4" HHCS
3	0C6055H	1	Rotor Assembly	30		049451	1	Fender Washer 7GA
4	0C6054H	1	Stator Assembly	31		042633	1	HHCS 3/8-24 x 1"
5	031971	1	Ball Bearing	32		046526	11	Lockwasher M10
6	073159	1	Ball Bearing	33		052212	6	HHCS M10-1.25 x 25mm
7	066386	1	Brush Holder	34		069673J	2	5/16 Flange Nut
8	066849	2	Taptite M5-0.8 x 16mm	35		051756	5	HHCS M10-1.25 x 20mm
9	0C6862	4	Bolt , Stator	36		049813	1	M6 Hex Nut
10	0C3168	6	5/16 Special Lock Washer	37		043107	2	HHCS M8-1.25 x 25mm
11	0F4484	1	Lug, Lift	38		0C2417A	1	Earth Strap
12	0C7646	1	Rail, Engine RH	39		039253	4	HHCS M8-1.25 x 20mm
13	0C8646	1	Pulley, 4.5" Flat	40		0A1658	1	¼" Special Lock Washer
14	0C5298	1	Belt, V-Rib	41		067989	4	M8 Flange Nut
15	020692	1	Starter Motor	42		0C1069	3	Taptite, M6-1.0 x 8mm
16	0C4841	1	Spacer, Starter	43		0F2873	1	Engine, 1.0L Diesel
17	073106G	1	Pulley, Alternator	44		049808	2	Washer, Flat M12
18	0C6363	1	Flywheel Assembly	45		055934D	1	Clamp, Vinyl Coated, 1-1/16"
19	051730	2	HHCS M8-1.25 x 60mm	46		0A7043	2	HHCS M12-1.25 x 25mm
20	071956	2	Washer, Vibration Isolator	47		0C8644	1	Tensioner, SE-F18-4.5"
21	022129	8	Washer, Split Lk -M8	48		024426	1	½"-13 x1-3/4" HHCS
22	045771	8	Nut, Hex M8-1.25	49		048705	2	½"-13 Flange Nut
23	040250	2	SHCS 5/16"-18 x 1-1/2"	50		022145	2	Flat Washer, 5/16"
24	0C7933	1	Guard, Flywheel	51		0F4354	1	Air Intake Assembly
25	068485	4	HHCS M12-1.25 x 20mm	52		022097	2	Lockwasher M6
26	051769	6	Washer, Split Lk -M12	53		042568	2	HHCS M6-1.0 x 20mm
27	0C4537	2	Engine Bracket

44 Generac® Power Systems, Inc.

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Contents Liquid-cooled Recreational Vehicle Generator Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Model Generator IdentificationQuietpact 75D Generator Applicability SafetySpecifications Generator AC Connection SystemCoolant Fuel Consumption GAL/HREngine OIL Requirements EngineOptional Remote START/STOP Generator Control PanelBefore Starting the Engine Starting the Generator Stopping the Generator Protection SystemsOvervoltage Protection Additional InformationOverspeed Shutdown 1 25-HOUR BREAK-IN PeriodOperation in High Grass or Brush Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceDrive Belt Cooling SystemEngine Coolant Exercising the GeneratorRemoval from Service OUT-OF-SERVICE ProcedureReturn to Service Service Schedule Part General Hazards Fire Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Sound Insulating Materials AcousticsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Cooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Diesel Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Supply Lines Fuel TankGenerator Fuel Return Lines Exhaust System Exhaust System SafetyMuffler and Spark Arrestor Electrical Junction BOX WiringElectrical Connections Generator AC ConnectionsGenerator Coversion to Volts Only Dual CircuitsIsolating Different Power Sources Power Supply CordConduit Battery Cables Battery InstallationRecommended Battery Battery Cable ConnectionsBattery Compartment Optional AccessoriesRemote START/STOP Connections Before Initial Startup Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Manufacturers Warranty Coverage Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Parts CoveredObligations and Rights of the Manufacturer and Owner Obtaining Warranty ServiceLimitations Warranty Schedule CONSUMER/PERSONAL Applications