Guardian Technologies 004270-3 owner manual Sound Insulating Materials, Acoustics

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Section 2 – Installation

QUIETPACT™ 75D Recreational Vehicle Generator

Seams and joints of the galvanized steel (whether used as a liner or for the compartment itself) must be lapped and mechanically secured. Such seams may be manufactured, welded, bolted, riveted, or screwed. Manufactured lock seams are shown in Figure 2.4. Installer-constructed compartments typically utilize a standard lap joint.

Figure 2.4 – Types of Lock Seams

DANGER

Do not install sound insulation or any absorbent material on the compartment floor interior. Such materials will become soaked with combustible or explosive vapors and liquids and will become a fire hazard.

Using a combination of sound-insulating materials can often reduce noise more effectively than a single material. For example, a sheet of lead or visco-elastic material, along with a layer of other acoustical mate- rial, is more effective than when a single material is used.

After the compartment has been metal -lined and vapor-sealed, line the compartment interior walls and ceiling with an approved, nonflammable sound-insulating material. See Section 2.2.2.

DANGER

Do not install any flammable material directly above or around the compartment. Heat, trans- ferred through the compartment structure, may be sufficient to ignite, char, or discolor seat cushions, fiberboard, and other flammable materials. Use approved, nonflammable insulat- ing materials in high temperature areas.

2.2.2 SOUND INSULATING MATERIALS

Once installers have determined that a compartment is properly constructed and metal-lined, they can add acoustical material. This may include additional sealant or insulating material, to reflect noise away from the vehicle interior.

Sound insulating materials should be of a nonflam- mable type. One excellent insulating material is a 1- inch (25 mm) thick fiberglass having a 2-pound den- sity. When fiberglass is used, its coated side should face toward the compartment interior.

2.2.3 ACOUSTICS

For additional noise abatement, the installer may wish to consider the following:

Using special sound-insulating materials.

Construction of a special noise abatement compartment.

NOTE:

Any method used to reduce noise must not adversely affect the flow of cooling and ventilating air into, or out of, the compartment.

In addition to the effective use of sound insulating materials, construction of a special noise abatement compartment might be considered to reduce noise levels. Such a compartment might be constructed as follows (Figure 2.5):

Use 5/8-inch thick or 3/4-inch thick plywood in the compartment.

Construct the compartment floor of a double thick- ness of 5/8-inch or 3/4-inch plywood.

Line the compartment’s interior walls and floor, as well as the underside of the floor, with 26-gauge galvanized steel.

Vapor-seal all compartment seams and joints.

Over the galvanized steel lining, install a combina- tion of acoustical materials, as mentioned in Section 2.2.2.

DANGER

To prevent fire or explosion, do not install any insulation, or other absorbent materials, on the interior or underside of the compartment floor.

Seal all compartment door edges to prevent noise leakage around the door perimeter.

Line the compartment door interior (except for air openings) with suitable, fireproof sound insulation (such as, 1-inch (25 mm) thick fiberglass with a 2- pound density).

24 Generac® Power Systems, Inc.

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Contents Liquid-cooled Recreational Vehicle Generator Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Quietpact 75D Generator IdentificationModel Generator Applicability SafetySpecifications Generator AC Connection SystemCoolant Fuel Consumption GAL/HREngine OIL Requirements EngineBefore Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Stopping the Generator Protection SystemsOvervoltage Protection Additional InformationOverspeed Shutdown 1 25-HOUR BREAK-IN PeriodOperation in High Grass or Brush Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceDrive Belt Cooling SystemEngine Coolant Exercising the GeneratorReturn to Service OUT-OF-SERVICE ProcedureRemoval from Service Service Schedule Part General Hazards Fire Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating Speed Major Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Sound Insulating Materials AcousticsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Generator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Return Lines Fuel TankGenerator Fuel Supply Lines Muffler and Spark Arrestor Exhaust System SafetyExhaust System Electrical Junction BOX WiringElectrical Connections Generator AC ConnectionsGenerator Coversion to Volts Only Dual CircuitsConduit Power Supply CordIsolating Different Power Sources Battery Cables Battery InstallationRecommended Battery Battery Cable ConnectionsRemote START/STOP Connections Optional AccessoriesBattery Compartment Before Initial Startup Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Manufacturers Warranty Coverage Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Parts CoveredLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Warranty Schedule CONSUMER/PERSONAL Applications