Guardian Technologies 004270-3 Battery Installation, Recommended Battery, Battery Cables

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Section 2 – Installation

QUIETPACT™ 75D Recreational Vehicle Generator

Figure 2.18 – Installation With Isolation Receptacle

2.7BATTERY INSTALLATION

◆2.7.1 RECOMMENDED BATTERY

Install a battery that meets the following require- ments:

•The battery must be a 12-volt, automotive-type storage battery.

•Use a battery with minimum ratings of 70 amp- hours and 360 cold-cranking amps.

NOTE:

If the battery is to be used to power other vehicle accessories, as well as to start the generator, a bat- tery with a larger capacity may be necessary.

◆2.7.2 BATTERY CABLES

Using battery cables that are too long or too small in diameter may cause a drop in voltage, which causes starting problems. For the best cold weather starting, the voltage drop between battery terminals and the generator connection point should not exceed 0.12 volts per 100 amps of cranking current.

The QUIETPACT™ 75D generator is rated at about 160 DC amps of cranking current to operate the starter and glow plugs.

Select battery cables based on (a) cable length and (b) prevailing ambient temperatures. Generally, the longer the cable and the colder the weather, the larg- er the cable size must be, as shown in the chart.

	CABLE LENGTH
	in Feet (meters)	CABLE SIZE
	0 to 10 (0 to 3)	2*
	11 to 15 (3.4 to 4.5)	0
	16 to 20 (4.5 to 6)	000

*For warm weather, use No. 2 cable up to 20 feet.

◆2.7.3 BATTERY CABLE CONNECTIONS

1.Connect the battery cable from the battery post or terminal, indicated by a POSITIVE, POS, or (+), to the insulated lug on the unit frame (Figure 2.19).

NOTE:

Check to be sure the cable boot for the positive cable has been installed.

2.Connect the battery cable from the battery post, indicated by a NEGATIVE, NEG, or (-), to the vehicle frame ground connection (Figure 2.19).

3.Connect a cable from the vehicle frame ground to the negative post on the generator frame.

4.Connect cables so the connectors are clean and tight.

Figure 2.19 – Connecting Battery Cables

Generac® Power Systems, Inc. 33

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Contents Liquid-cooled Recreational Vehicle Generator Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Quietpact 75D Generator IdentificationModel Generator AC Connection System SafetySpecifications Generator ApplicabilityEngine Fuel Consumption GAL/HREngine OIL Requirements CoolantBefore Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Protection Systems Stopping the Generator1 25-HOUR BREAK-IN Period Additional InformationOverspeed Shutdown Overvoltage ProtectionEffects of Moisture and Dirt Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Operation in High Grass or BrushSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorExercising the Generator Cooling SystemEngine Coolant Drive BeltReturn to Service OUT-OF-SERVICE ProcedureRemoval from Service Service Schedule Part General Hazards Fire Hazards Generator Engine Operating Speed Purpose and Scope ManualStandards Booklets Equipment DescriptionMajor Features and Dimensions Suspended Mounting Location and SupportGenerator Location Generator SupportCompartment Construction Generator CompartmentsGenerator Restraint Acoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Generator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Return Lines Fuel TankGenerator Fuel Supply Lines Muffler and Spark Arrestor Exhaust System SafetyExhaust System Generator AC Connections WiringElectrical Connections Electrical Junction BOXVolts Only Dual Circuits Generator Coversion toConduit Power Supply CordIsolating Different Power Sources Battery Cable Connections Battery InstallationRecommended Battery Battery CablesRemote START/STOP Connections Optional AccessoriesBattery Compartment Initial Start Post Installation TestsTesting Under Load Before Initial StartupInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Parts Covered Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Manufacturers Warranty CoverageLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Warranty Schedule CONSUMER/PERSONAL Applications