Guardian Technologies 004270-3 Location and Support, Generator Location, Generator Support

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Section 2 – Installation

QUIETPACT™ 75D Recreational Vehicle Generator

2.1 LOCATION AND SUPPORT

2.1.1 GENERATOR LOCATION

The most desirable location for the generator set is between the vehicle's main frame members.

Many recreational vehicles have been factory- equipped with an area for the generator set. Some may even have a generator compartment provided by the vehicle manufacturer.

Plan the generator location based on the following:

The generator set must be installed on a frame- work that is part of the recreational vehicle, as out- lined in Section 2.1.2.

The location must provide an access opening that is large enough to permit generator removal (unless the generator is to be removed from under- neath the supporting framework).

The location must provide easy access to frequent- ly serviced components, such as, filters, oil drains, and other common maintenance parts.

The location must provide sufficient room to allow minimum clearances for air circulation. If sound insulation is to be used on the compart- ment walls and ceiling, the minimum recom- mended clearance applies to the space between the generator and such insulation.

The location must provide adequate cooling and ventilating airflow for the generator, without a great deal of work and expense.

2.1.2 GENERATOR SUPPORT

The generator must be securely attached to a metal framework that has been affixed to the vehicle frame structure by bolting or welding. The metal framework on which the generator will rest, and which will restrain the generator set, should consist of at least two hori- zontal beams. These beams should consist of (a) 1-1/2- inch square, 11-gauge steel tubing OR (b) 1-1/2-inch, 11-gauge angle iron.

The generator can be installed so that it sits on top of the horizontal support tubing, if the vehicle design permits. Another method is to suspend the generator below the horizontal support tubing by means of suit- able, structurally-sound metal framework. The fol- lowing general rules apply:

Vehicle construction MUST be capable of support- ing the weight of the generator.

Whether the generator is mounted above the hori- zontal support tubing or suspended below the tub- ing, the supporting frame used must be structural- ly sound.

If the generator cannot be bolted directly to the supporting frame or support tubing, consider

using additional tubing, angle brackets or other supports to give the supporting frame suf- ficient strength.

2.1.3 SUSPENDED MOUNTING

If the generator will be suspended below the horizon- tal support tubing, the suspension method used with the vehicle frame members must (a) be able to sup- port the weight of the generator AND (b) provide suf- ficient restraint for the generator. One typical sus- pended mounting system is shown in Figure 2.1. The location of a suspended mounting system must be carefully planned, keeping the following general rules in mind:

Protect the generator against road splash and debris. Baffles or splash guards may be required to protect certain areas of the generator. To make sure the gen- erator is adequately protected, road-test the installa- tion through mud, water, and slush.

Figure 2.1 – Typical Suspended Mounting System

The installer must make certain that the selected location will permit adequate cooling and ventilat- ing airflow.

22 Generac® Power Systems, Inc.

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Contents Liquid-cooled Recreational Vehicle Generator Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Generator Identification ModelQuietpact 75D Safety SpecificationsGenerator Applicability Generator AC Connection SystemFuel Consumption GAL/HR Engine OIL RequirementsCoolant EngineGenerator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Stopping the Generator Protection SystemsAdditional Information Overspeed ShutdownOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterOperation in High Grass or Brush Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceCooling System Engine CoolantDrive Belt Exercising the GeneratorOUT-OF-SERVICE Procedure Removal from ServiceReturn to Service Service Schedule Part General Hazards Fire Hazards Purpose and Scope Manual Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator LocationGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Sound Insulating Materials AcousticsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Cooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Fuel Tank Generator Fuel Supply LinesGenerator Fuel Return Lines Exhaust System Safety Exhaust SystemMuffler and Spark Arrestor Wiring Electrical ConnectionsElectrical Junction BOX Generator AC ConnectionsGenerator Coversion to Volts Only Dual CircuitsPower Supply Cord Isolating Different Power SourcesConduit Battery Installation Recommended BatteryBattery Cables Battery Cable ConnectionsOptional Accessories Battery CompartmentRemote START/STOP Connections Post Installation Tests Testing Under LoadBefore Initial Startup Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Federal and California Emissions Control Warranty Statement Your Warranty Rights and ObligationsManufacturers Warranty Coverage Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Warranty Schedule CONSUMER/PERSONAL Applications