Guardian Technologies 004270-3 owner manual Diesel Fuel System, Testing the Installation

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Section 2 – Installation

QUIETPACT™ 75D Recreational Vehicle Generator

Figure 2.10 – Air Inlet Using Ductwork

2.3.4 TESTING THE INSTALLATION

Figure 2.11 – Air Inlet in Vehicle Skirt

2.3.3 COMPENSATING FOR RESTRICTIONS

Materials, such as, screening, louvers, or expanded metal, can restrict the free flow of air. Compensate for this restriction by making the actual air opening pro- portionately larger.

Some materials may offer only a 60 percent “free air inlet area.” Other more efficient materials may pro- vide up to a 90 percent free air inlet area. The per- centage of free air inlet opening is usually available from the material’s supplier or manufacturer.

To determine the actual air inlet opening size required, divide 150 square inches (975 cm2) by the percentage of free air inlet area for the mater- ial being used.

For example: If planning to use screening with an 80 percent free air inlet area, divide 150 (975) by 0.8, which results in 187.5 square inches (1,218.75 cm2). Minimum actual size of air inlet opening in this case is 187.5 square inches (1,218.75 cm2).

Generac recommends testing the installation to be sure adequate cooling airflow is available to the unit, before placing the unit into service. If the unit shows signs of overheating, enlarge the air openings. Never place a unit into service until absolutely certain that cooling and ventilation is adequate.

NOTE:

The installation must be tested, especially if bring- ing in air from below the generator set.

2.4DIESEL FUEL SYSTEM

The installation of a diesel fuel system (Figure 2.12) for a recreational vehicle generator set must comply with applicable codes, standards, and regulations. The entire fuel system must be completely free of leaks. There must be no possibility of fuel vapors entering the vehicle interior.

Figure 2.12 – Generator Fuel System

DANGER

All fuel types are potentially FLAMMABLE and/or EXPLOSIVE and should be handled with care. Comply with all laws regulating the storage and handling of fuels. Properly install and maintain the fuel system, and keep it entirely free of leaks. Fuel vapors must

not enter the vehicle interior.

Generac® Power Systems, Inc. 27

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Contents Liquid-cooled Recreational Vehicle Generator Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Quietpact 75D Generator IdentificationModel Specifications SafetyGenerator Applicability Generator AC Connection SystemEngine OIL Requirements Fuel Consumption GAL/HRCoolant EngineBefore Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Protection Systems Stopping the GeneratorOverspeed Shutdown Additional InformationOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelOperation in High Grass or Brush Effects of Moisture and DirtSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorEngine Coolant Cooling SystemDrive Belt Exercising the GeneratorReturn to Service OUT-OF-SERVICE ProcedureRemoval from Service Service Schedule Part General Hazards Fire Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Acoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Generator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Return Lines Fuel TankGenerator Fuel Supply Lines Muffler and Spark Arrestor Exhaust System SafetyExhaust System Electrical Connections WiringElectrical Junction BOX Generator AC ConnectionsVolts Only Dual Circuits Generator Coversion toConduit Power Supply CordIsolating Different Power Sources Recommended Battery Battery InstallationBattery Cables Battery Cable ConnectionsRemote START/STOP Connections Optional AccessoriesBattery Compartment Testing Under Load Post Installation TestsBefore Initial Startup Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Your Warranty Rights and Obligations Federal and California Emissions Control Warranty StatementManufacturers Warranty Coverage Parts CoveredLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Warranty Schedule CONSUMER/PERSONAL Applications