Guardian Technologies 004270-3 owner manual Generator Compartments, Generator Restraint

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Section 2 – Installation

QUIETPACT™ 75D Recreational Vehicle Generator

2.1.4 GENERATOR RESTRAINT

Figure 2.3 – Typical Compartment Construction

Use four 3/8"-16 hardened steel bolts (Grade 5) to fas- ten the generator to the supporting frame or the sup- port tubing. These bolts must pass through (a) the gen- erator mounting base, (b) the compartment floor (if a compartment is used), and (c) the supporting frame- work (Figure 2.2). All bolts must be long enough so that, when tight, they engage at least 3/8” of an inch [9.5 millimeters]. Refer to Section 2.2 for the location of the generator mounting holes.

Figure 2.2 – Typical Generator Restraint

2.2GENERATOR COMPARTMENTS

Whether the generator set is being installed inside a compartment specifically manufactured to house a generator or inside a compartment that the installer constructs, the compartment must meet certain spec- ifications, as outlined in the following sections:

2.2.1 COMPARTMENT CONSTRUCTION

The generator compartment should be either con- structed of, or lined with, 26-gauge galvanized steel.

NOTE:

Aluminum is NOT an acceptable alternative to galvanized steel due to aluminum’s low melting point.

If the compartment is lined with galvanized steel, it may be constructed of any material. Generac rec- ommends that the compartment be constructed of 1/2-inch thick plywood (not strandboard), with the floor made of a double thickness of 1/2-inch ply- wood, having the grain of the wood at cross section for added strength (Figure 2.3).

If constructing a compartment, line the exterior (underside) of the compartment floor with 26- gauge galvanized steel.

All seams, splices, and joints of the compartment

walls (unless vapor-tight by design) should be caulked to prevent poisonous, flammable, or explosive vapors from entering the vehicle interior.

NOTE:

Caulking must be done so that the caulking mate- rial will stay in place permanently. Pressing mate- rials such as, putty tape, onto joints and seams is NOT acceptable. A high-quality silicone rubber base sealant is recommended.

Holes and openings made in the compartment walls to allow for the passage of electrical conduit, conductors, hoses, cables, etc., into the vehicle liv- ing area must be sealed vapor-tight with silicone rubber base sealant.

If a flexible metal conduit is used, it must be sealed internally at the end, where it terminates inside the compartment’s electrical junction box.

NOTE:

Flexible metal conduit, due to its unique con- struction, is NOT vapor-tight along its entire length.

Generac® Power Systems, Inc. 23

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Contents Liquid-cooled Recreational Vehicle Generator Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Model Generator IdentificationQuietpact 75D Specifications SafetyGenerator Applicability Generator AC Connection SystemEngine OIL Requirements Fuel Consumption GAL/HRCoolant EngineOptional Remote START/STOP Generator Control PanelBefore Starting the Engine Starting the Generator Protection Systems Stopping the GeneratorOverspeed Shutdown Additional InformationOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelOperation in High Grass or Brush Effects of Moisture and DirtSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorEngine Coolant Cooling SystemDrive Belt Exercising the GeneratorRemoval from Service OUT-OF-SERVICE ProcedureReturn to Service Service Schedule Part General Hazards Fire Hazards Standards Booklets Purpose and Scope Manual Equipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Acoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Cooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Diesel Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Supply Lines Fuel TankGenerator Fuel Return Lines Exhaust System Exhaust System SafetyMuffler and Spark Arrestor Electrical Connections WiringElectrical Junction BOX Generator AC ConnectionsVolts Only Dual Circuits Generator Coversion toIsolating Different Power Sources Power Supply CordConduit Recommended Battery Battery InstallationBattery Cables Battery Cable ConnectionsBattery Compartment Optional AccessoriesRemote START/STOP Connections Testing Under Load Post Installation TestsBefore Initial Startup Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Your Warranty Rights and Obligations Federal and California Emissions Control Warranty StatementManufacturers Warranty Coverage Parts CoveredObligations and Rights of the Manufacturer and Owner Obtaining Warranty ServiceLimitations Warranty Schedule CONSUMER/PERSONAL Applications