Guardian Technologies 004270-3 owner manual Service Schedule

Page 18

Section 3 – Maintenance

QUIETPACT™ 75D Recreational Vehicle Generator

3.13 SERVICE SCHEDULE

ATTENTION: It is recommended that all service work

be performed by the nearest Generac Authorized Service Dealer.

 

SYSTEM/COMPONENT

 

 

PROCEDURE

 

FREQUENCY

 

 

X = Action

Inspect

Change

Clean

D = Daily

W = Weekly

 

 

R = Replace/Adjust as Needed

 

 

 

 

M = Monthly

Y = Yearly

 

 

* = To Be Completed by a

 

 

 

 

H = Hours

 

 

 

Generac Authorized

 

 

 

 

 

 

 

 

Service Dealer.

 

 

 

 

 

 

 

 

FUEL

 

 

 

 

 

 

 

 

Fuel level

X

 

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

 

 

D / BEFORE USE

 

 

Fuel lines and connections*

X

 

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

 

 

EVERY 250 H / 6 M

 

 

Fuel Filter*

 

 

X

 

EVERY 250 H / 6 M

 

 

LUBRICATION

 

 

 

 

 

 

 

 

Oil level

X

 

 

EVERY 8 H / D

 

 

Oil

 

 

X

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

 

 

EVERY 250 H / 6 M

 

 

Oil Filter

 

 

X

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

 

 

EVERY 250 H / 6 M

 

 

Oil line leakage*

X

 

 

EVERY 100 H

 

 

COOLING

 

 

 

 

 

 

 

 

Engine cooling system*

X

 

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

 

 

EVERY 100 H / M

 

 

Coolant level

X

 

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

 

 

D / BEFORE USE

 

 

Coolant*

 

 

X

 

EVERY 500 H / Y

 

 

Enclosure louvers

X

 

X

EVERY 250 H / 6 M

 

 

EXHAUST

 

 

 

 

 

 

 

 

Exhaust system

X

 

 

EVERY 100 H / M

 

 

Retorque Exhaust Manifold*

X

 

 

EVERY 750 H

 

 

Clean out Muffler/Spark Arrestor

 

 

 

X

EVERY 150 H/Y

 

 

BATTERY

 

 

 

 

 

 

 

 

Electrolyte fluid level

X

 

 

AFTER 25-H BREAK-IN, W

 

 

Charge and condition

X

R

X

W, EVERY 250 H / 6 M

 

 

FAN/ALTERNATOR BELTS

 

 

 

 

 

 

 

 

Tension and condition*

 

X

 

R

 

EVERY 750 H

 

 

ENGINE

 

 

 

 

 

 

 

 

Retorque cylinder head*

X

 

 

EVERY 750 H

 

 

Retorque intake manifold*

X

 

 

EVERY 750 H

 

 

Starter motor*

X

 

 

EVERY 750 H

 

 

Air filter

X

R

 

EVERY 500 H

 

 

Compression*

X

 

 

EVERY 750 H

 

 

Valve clearance*

X

R

 

EVERY 750 H

 

 

Governor*

X

R

 

EVERY 750 H

 

 

Safety devices*

X

R

 

EVERY 750 H

 

 

Injection system*

X

R

 

EVERY 750 H

 

 

GENERAL

 

 

 

 

 

 

 

 

Overall condition

X

 

X

AFTER 25-H BREAK-IN, W

 

 

Exercise system

 

 

 

 

W

 

 

 

COMPLETE TUNE-UP*

X

X

X

Y

 

 

 

 

 

 

 

 

 

 

 

 

16 Generac® Power Systems, Inc.

Image 18
Contents Liquid-cooled Recreational Vehicle Generator Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Generator Identification ModelQuietpact 75D Generator Applicability SafetySpecifications Generator AC Connection SystemCoolant Fuel Consumption GAL/HREngine OIL Requirements EngineGenerator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Stopping the Generator Protection SystemsOvervoltage Protection Additional InformationOverspeed Shutdown 1 25-HOUR BREAK-IN PeriodOperation in High Grass or Brush Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceDrive Belt Cooling SystemEngine Coolant Exercising the GeneratorOUT-OF-SERVICE Procedure Removal from ServiceReturn to Service Service Schedule Part General Hazards Fire Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Sound Insulating Materials AcousticsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Cooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Fuel Tank Generator Fuel Supply LinesGenerator Fuel Return Lines Exhaust System Safety Exhaust SystemMuffler and Spark Arrestor Electrical Junction BOX WiringElectrical Connections Generator AC ConnectionsGenerator Coversion to Volts Only Dual CircuitsPower Supply Cord Isolating Different Power SourcesConduit Battery Cables Battery InstallationRecommended Battery Battery Cable ConnectionsOptional Accessories Battery CompartmentRemote START/STOP Connections Before Initial Startup Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Manufacturers Warranty Coverage Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Warranty Schedule CONSUMER/PERSONAL Applications