Guardian Technologies 004270-3 owner manual Installation Checklist

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Section 3 – Post-installation Start-up Checks

QUIETPACT™ 75D Recreational Vehicle Generator

CHECKS

3.5INSTALLATION CHECKLIST

LOCATION AND SUPPORT

Generator is properly located.

Generator is properly supported.

Generator is properly restrained.

GENERATOR COMPARTMENT

Compartment construction is proper.

Holes/Openings are vapor-sealed.

Compartment size is correct.

Compartment is vapor-sealed.

Sound insulation is correct.

Floor cutouts are properly completed.

COOLING AND VENTILATING AIR

Airflow is adequate.

Air inlet opening is correct.

Compensate for restrictions.

Check that installation has been tested.

DIESEL FUEL SYSTEM

Fuel tank complies with all applicable codes.

Fuel system is properly installed and checked for leaks.

EXHAUST SYSTEM

Exhaust system complies with all applicable codes.

Exhaust system is properly and safely installed.

ELECTRICAL CONNECTIONS

Connections comply with local code requirements and all National Electrical Codes.

Junction box is properly installed.

Wiring meets all standards.

All connections are correct.

Conduit is properly installed and sealed.

Generator is properly bonded to the vehicle.

BATTERY INSTALLATION

Recommended battery is installed.

Recommended cables are installed.

Cables are clean and tight.

Cables are connected properly.

Proper ventilation is provided.

Terminals are coated with anti-corrosion grease, and terminal covers are positioned.

OPTIO``NAL ACCESSORIES

Check that remote start/stop panels (if used) are installed properly.

Check that all other options and accessories (if used) are installed properly.

POST INSTALLATION TESTS

Check that all tests are completed properly.

DATE OF INSTALLATION ____________________________________________________

NAME OF INSTALLER ______________________________________________________

SIGNATURE OF INSTALLER ________________________________________________

36 Generac® Power Systems, Inc.

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Contents Liquid-cooled Recreational Vehicle Generator Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Quietpact 75D Generator IdentificationModel Generator Applicability SafetySpecifications Generator AC Connection SystemCoolant Fuel Consumption GAL/HREngine OIL Requirements EngineBefore Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Stopping the Generator Protection SystemsOvervoltage Protection Additional InformationOverspeed Shutdown 1 25-HOUR BREAK-IN PeriodOperation in High Grass or Brush Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceDrive Belt Cooling SystemEngine Coolant Exercising the GeneratorReturn to Service OUT-OF-SERVICE ProcedureRemoval from Service Service Schedule Part General Hazards Fire Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Sound Insulating Materials AcousticsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Generator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Return Lines Fuel TankGenerator Fuel Supply Lines Muffler and Spark Arrestor Exhaust System SafetyExhaust System Electrical Junction BOX WiringElectrical Connections Generator AC ConnectionsGenerator Coversion to Volts Only Dual CircuitsConduit Power Supply CordIsolating Different Power Sources Battery Cables Battery InstallationRecommended Battery Battery Cable ConnectionsRemote START/STOP Connections Optional AccessoriesBattery Compartment Before Initial Startup Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Manufacturers Warranty Coverage Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Parts CoveredLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Warranty Schedule CONSUMER/PERSONAL Applications