Guardian Technologies 004270-3 Fuel Consumption GAL/HR, Engine OIL Requirements, Coolant

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Section 1 – General Information

QUIETPACT™ 75D Recreational Vehicle Generator

1.5.2 FUEL CONSUMPTION (GAL/HR)

Model

No Load

Half Load

Full Load

QUIETPACT™ 75D

0.28

0.45

0.78

(004270-0)

 

 

 

 

 

 

 

1.5.3 ENGINE OIL REQUIREMENTS

Use a high-quality detergent oil with American Petroleum Institute (API) classification “For Service CC.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the ambient tempera- ture range anticipated before the next oil change:

Temperature

Oil Grade (Recommended)

Above 100º F (38º C)

SAE 15W-40* or SAE 40

40º to 100º F (4.4º to 38º C)

SAE 10W-30 or SAE 30

Below 40º F (4.4º C)

SAE 5W-20 or 5W-30

* - in units from the factory

Crankcase and oil filter capacity is approximately 3.5 L or 3.7 U.S. quarts. Do NOT use special additives. See Sections 3.1 and 3.2 for oil level checking and changing procedures.

1.5.4 COOLANT

Use a 50:50 mixture that is half low silicate, ethylene glycol base antifreeze and half soft water. Use only soft water and only low silicate antifreeze. If desired, a high-quality rust inhibitor to the recommended coolant mixture may be added. When adding coolant, always add the recommended 50-50 mixture.

DANGER

Do not remove the radiator pressure cap while ! the engine is hot; otherwise, serious burns

from boiling liquid or steam could result.

Ethylene glycol base antifreeze is poisonous. ! Do not use mouth to siphon coolant from the

radiator, recovery bottle, or any container. Wash hands thoroughly after handling. Never store used antifreeze in an open container because animals are attracted to the smell and taste of antifreeze, even though it is poisonous to them.

Do not use any chromate base rust inhibitor ! with ethylene glycol base antifreeze; or else,

chromium hydroxide (“green slime”) will form and cause overheating. Engines that have been operated with a chromate base rust inhibitor must be chemically cleaned before adding eth- ylene glycol base antifreeze. Using any high-sil- icate antifreeze boosters or additives will also cause overheating. DO NOT use any soluble oil inhibitor for this equipment.

1.5.5 ENGINE

Type of Engine

ISM Diesel

Cylinder Arrangement

3, in-line

Displacement

58.2 in3. (954 cc)

Bore

2.95 in. (75 mm)

Stroke

2.83 in. (72 mm)

Compression Ratio

23-to-1

Combustion Chamber Type

Pre-Combustion

Rated Horsepower

13 @ 1,950 rpm

Cylinder Block

Cast Iron

Number of Main Bearings

4

Number of Teeth on Flywheel

104

Type of Governor

Mechanical, Fixed Speed

Fuel Filter

Full Flow Spin-On (Part # 69858)

Oil Filter

Full Flow with Bypass Valve

 

 

(Part # 126-70939)

Oil Pressure

29-71 psi

Type of Cooling System

Pressurized, Closed Recovery

Cooling Method

Liquid-cooled

Type of Cooling Fan

Centrifugal Puller

Cooling System Capacity

1.4 U.S. gals (5.3 L)

Air Cleaner

Disposable Filter (Part # C4880)

Starter

12-volt DC Electric

Recommended Battery

70 Ah, 360 Cold-cranking

 

 

Amps (Minimum ratings)

Maximum Cranking Current

220 Amps

Ground Polarity

Negative

1.5.6 GENERATOR

Rated Maximum Continuous AC Output at ...

85º F (29º C) Ambient

7,500 Watts (7.5 kW)

100º F (38º C) Ambient

7,000 Watts (7.0 kW)

120º F (49º C) Ambient

6,000 Watts (6.0 kW)

Rated Voltage

120/240 Volts AC*

Rated Maximum Continuous AC Current at ...

7,500 Watts

 

120 Volts

62.5 Amps

240 Volts

31.2 Amps

7,000 Watts

 

120 Volts

58.3 Amps

240 Volts

29.2 Amps

6,000 Watts

 

120 Volts

50.0 Amps

240 Volts

25.0 Amps

Phase

Single

Rotor Speed at No Load

3,780 rpm

Number of Rotor Poles

2

Engine RPM

1,950

Rated AC Frequency

60 Hz

Battery Charge Voltage

14 Volts DC

Battery Charge Current

2 Amps (max)

Weight

486 Pounds

Length

36.6 inches (929 mm)

Width

23.8 inches (604 mm)

Height

22.3 inches (567 mm)

*All units are reconnectable to 120-volt-only AC output.

6 Generac® Power Systems, Inc.

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Contents Liquid-cooled Recreational Vehicle Generator Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Quietpact 75D Generator IdentificationModel Safety SpecificationsGenerator Applicability Generator AC Connection SystemFuel Consumption GAL/HR Engine OIL RequirementsCoolant EngineBefore Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Stopping the Generator Protection SystemsAdditional Information Overspeed ShutdownOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterOperation in High Grass or Brush Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceCooling System Engine CoolantDrive Belt Exercising the GeneratorReturn to Service OUT-OF-SERVICE ProcedureRemoval from Service Service Schedule Part General Hazards Fire Hazards Purpose and Scope Manual Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator LocationGenerator Support Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Sound Insulating Materials AcousticsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Generator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Return Lines Fuel TankGenerator Fuel Supply Lines Muffler and Spark Arrestor Exhaust System SafetyExhaust System Wiring Electrical ConnectionsElectrical Junction BOX Generator AC ConnectionsGenerator Coversion to Volts Only Dual CircuitsConduit Power Supply CordIsolating Different Power Sources Battery Installation Recommended BatteryBattery Cables Battery Cable ConnectionsRemote START/STOP Connections Optional AccessoriesBattery Compartment Post Installation Tests Testing Under LoadBefore Initial Startup Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Federal and California Emissions Control Warranty Statement Your Warranty Rights and ObligationsManufacturers Warranty Coverage Parts CoveredLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Warranty Schedule CONSUMER/PERSONAL Applications