Guardian Technologies 004270-3 owner manual Exhaust System Safety, Muffler and Spark Arrestor

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Section 2 – Installation

QUIETPACT™ 75D Recreational Vehicle Generator

2.5EXHAUST SYSTEM

The generator exhaust system must be safely and properly installed. Only approved exhaust system parts must be used. A properly installed exhaust sys- tem must be vapor-tight, quiet, and completely safe.

DANGER

The generator engine gives off DEADLY carbon

!monoxide gas through its exhaust system. This dangerous gas, if breathed in sufficient concen- trations, can cause unconsciousness or even death. Never operate the generator set with the vehicle inside any garage or other enclosed area. DO NOT OPERATE THE GENERATOR IF THE EXHAUST SYSTEM IS LEAKING OR HAS BEEN DAMAGED. SYMPTOMS OF CARBON MONOX- IDE POISONING ARE (a) inability to think coher- ently, (b) vomiting, (c) twitching muscles, (d) throbbing temples, (e) dizziness, (f) headaches,

(g) weakness, and (h) sleepiness. IF FEELING ANY OF THESE SYMPTOMS, MOVE INTO FRESH AIR IMMEDIATELY. IF SYMPTOMS PERSIST, GET MEDICAL HELP. Do not operate the generator until its exhaust system has been inspected and properly repaired.

Never tee the generator engine exhaust pipe

!into the vehicle engine exhaust piping. This causes excessive back pressure on the genera- tor engine. Also, water from one engine can damage the other engine.

◆2.5.2 EXHAUST SYSTEM SAFETY

•Maintain a clearance of at least 3 inches (76 mm) between exhaust system parts and any com- bustible material (such as, wood, felt, cotton, organic fibers, or other like material). If the 3-inch (76 mm) clearance cannot be maintained, locate, insulate, or shield the exhaust part(s) so that the temperature of any combustible material is not raised to more than 117° F (65° C) above the ambient air temperature.

•Terminate the exhaust tailpipe at least 3 feet (91 cm) from the vehicle’s fuel filler cap and at least 2 inches (51 mm) past the outer edge of the vehi- cle. Do not terminate the exhaust system under the vehicle.

•Terminate the exhaust tailpipe such that exhaust gases will not be drawn back into the generator compartment and recirculated.

•Fuel and oil must NOT be able to drip onto any exhaust system part.

Figure 2.13 – Typical Exhaust System

◆2.5.1 MUFFLER AND SPARK ARRESTOR

The exhaust muffler supplied with the QUIETPACT ™ 75D is a spark arrestor type that meets code and standard requirements of the U.S. Forest Service. Any person(s) installing an unapproved muffler, or an unapproved exhaust system part, or modifying an exhaust system in any way that might cause a hazard, is liable for any damage, injury, or warranty expense that might be caused by such unapproved installation or modification.

MUFFLER PERMANENTLY

MOUNTED INSIDE

ENCLOSURE

TAILPIPE MUST EXTEND 2 INCHES

BEYOND THE COACH BODYWORK

•If there is any possibility of the tailpipe or muffler being damaged, protect these damage-prone areas by means of a protective device (such as, a skid bar).

•Install the generator exhaust system according to safe automotive practices.

•Use enough exhaust system hangers to prevent any part of the system from being dislocated.

Generac® Power Systems, Inc. 29

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Contents Liquid-cooled Recreational Vehicle Generator Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Model Generator IdentificationQuietpact 75D Generator AC Connection System SafetySpecifications Generator ApplicabilityEngine Fuel Consumption GAL/HREngine OIL Requirements CoolantOptional Remote START/STOP Generator Control PanelBefore Starting the Engine Starting the Generator Protection Systems Stopping the Generator1 25-HOUR BREAK-IN Period Additional InformationOverspeed Shutdown Overvoltage ProtectionEffects of Moisture and Dirt Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Operation in High Grass or BrushSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorExercising the Generator Cooling SystemEngine Coolant Drive BeltRemoval from Service OUT-OF-SERVICE ProcedureReturn to Service Service Schedule Part General Hazards Fire Hazards Generator Engine Operating Speed Purpose and Scope ManualStandards Booklets Equipment DescriptionMajor Features and Dimensions Suspended Mounting Location and SupportGenerator Location Generator SupportGenerator Restraint Generator CompartmentsCompartment Construction Acoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Cooling AIR Inlet Openings Cooling and Ventilating AIR Generator Airflow Diesel Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Supply Lines Fuel TankGenerator Fuel Return Lines Exhaust System Exhaust System SafetyMuffler and Spark Arrestor Generator AC Connections WiringElectrical Connections Electrical Junction BOXVolts Only Dual Circuits Generator Coversion toIsolating Different Power Sources Power Supply CordConduit Battery Cable Connections Battery InstallationRecommended Battery Battery CablesBattery Compartment Optional AccessoriesRemote START/STOP Connections Initial Start Post Installation TestsTesting Under Load Before Initial StartupInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Parts Covered Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Manufacturers Warranty CoverageObligations and Rights of the Manufacturer and Owner Obtaining Warranty ServiceLimitations Warranty Schedule CONSUMER/PERSONAL Applications
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