Guardian Technologies 004270-3 owner manual Complete Crankshaft

Page 57

Appendix 4 — Exploded Views and Parts Lists

QUIETPACT™ 75D Recreational Vehicle Generator

1.0 Liter Diesel Crankshaft, Piston and Flywheel – Drawing No. 0F6229

ITEM

PART NO. QTY.

DESCRIPTION

 

ITEM

PART NO. QTY.

DESCRIPTION

1

0F28730152

1

COMPLETE CRANKSHAFT

12

0709390198

6

BOLT

2

0709390194

1

CRANKSHAFT GEAR

13

0F28730159

2

BOLT

3

0709390195

1

KEY

14

0709390210

2

BOLT

4

0709390196

1

DOWEL PIN

15

0709390211

3

STANDARD PISTON RING KIT

5

0709390226

1

SPRING PIN

16

0F28730160

3

STANDARD PISTON KIT WITH RINGS

6

0709390197

1

BEARING HOLDER ASSEMBLY

17

0709390217

3

PISTON PIN

7

0709390200

1

BEARING HOLDER ASSEMBLY

18

0709390218

6

SNAP RING

8

0709390664

1

BEARING HOLDER ASSEMBLY

19

0709390219

3

CONNECTING ROD ASSEMBLY

9

0709390199

6

DOWEL PIN

20

0709390220

3

BUSHING

10

0F28730153

3

STANDARD METAL BEARING

21

0709390221

6

CONNECTING ROD BOLT

 

0F28730154

3

0.25mm STANDARD METAL BEARING

22

0709390222

6

NUT, CONNECTING ROD BOLT

 

0F28730155

3

0.50mm STANDARD METAL BEARING

23

0F28730161

6

STANDARD METAL BEARINGS

11

0F28730156

3

STANDARD UPPER METAL BEARING

 

 

0F28730162

6

0.25 STANDARD METAL BEARINGS

 

0F28730157

3

0.25mm STANDARD UPPER METAL

 

 

0F28730163

6

0.50 STANDARD METAL BEARINGS

 

 

 

BEARING

24

0709390230

1

PULLEY

 

0F28730158

3

0.50mm STANDARD UPPER METAL

25

0709390231

1

NUT

 

 

 

BEARING

 

 

 

 

 

Generac® Power Systems, Inc. 55

Image 57
Contents Liquid-cooled Recreational Vehicle Generator Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Generator Identification ModelQuietpact 75D Specifications SafetyGenerator Applicability Generator AC Connection SystemEngine OIL Requirements Fuel Consumption GAL/HRCoolant EngineGenerator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Protection Systems Stopping the GeneratorOverspeed Shutdown Additional InformationOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelOperation in High Grass or Brush Effects of Moisture and DirtSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorEngine Coolant Cooling SystemDrive Belt Exercising the GeneratorOUT-OF-SERVICE Procedure Removal from ServiceReturn to Service Service Schedule Part General Hazards Fire Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Acoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Cooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Fuel Tank Generator Fuel Supply LinesGenerator Fuel Return Lines Exhaust System Safety Exhaust SystemMuffler and Spark Arrestor Electrical Connections WiringElectrical Junction BOX Generator AC ConnectionsVolts Only Dual Circuits Generator Coversion toPower Supply Cord Isolating Different Power SourcesConduit Recommended Battery Battery InstallationBattery Cables Battery Cable ConnectionsOptional Accessories Battery CompartmentRemote START/STOP Connections Testing Under Load Post Installation TestsBefore Initial Startup Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Your Warranty Rights and Obligations Federal and California Emissions Control Warranty StatementManufacturers Warranty Coverage Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Warranty Schedule CONSUMER/PERSONAL Applications