Guardian Technologies 004270-3 owner manual Optional Accessories, Battery Compartment

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Section 2 – Installation

QUIETPACT™ 75D Recreational Vehicle Generator

2.7.4 BATTERY COMPARTMENT

Install the generator battery in its own, vented com- partment. Place the battery compartment away from any source of heat, sparks, or flame.

Provide ventilation openings in the battery compart- ment. The minimum size of openings should be 2 square inches at the top of the compartment. Mount the battery on a strong, rigid supporting structure, where leaks and spills of battery fluid will not cause damage.

If the electrolyte contacts the eyes, immediately flush eyes thoroughly with water, and seek med- ical attention.

Spilled electrolyte is to be washed down with an acid-neutralizing agent. A common practice is to use a solution of 1 pound (500 grams) bicarbonate of soda to 1 gallon (4 liters) of water. The bicar- bonate of soda solution is to be added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried.

DANGER

Do not dispose of the battery in a fire. The battery is capable of exploding. Storage batter- ies give off explosive hydrogen gas. This gas can form an explosive mixture around the bat- tery for several hours after charging. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shatter the battery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smoking, open flame, sparks, or any spark-producing tool or equipment near the battery. Discharge static electricity from body before touching the bat- tery by first touching a grounded metal surface.

A battery presents a risk of electrical shock and high short-circuit current. The following precautions are to be observed when working on batteries:

Remove watches, rings, or other metal objects;

Use tools with insulated handles;

Wear rubber gloves and boots;

Do not lay tools or metal parts on top of the battery;

Disconnect any charging source prior to connecting or disconnecting battery terminals; and

Do not use any jumper cables or booster battery to crank and start the generator engine. If any battery has discharged, remove it for recharging.

Do not open or mutilate the battery. Released

!electrolyte is known to be harmful to the skin and eyes, and to be toxic.

The electrolyte is a dilute sulfuric acid that is

!harmful to the skin and eyes. It is electrically conductive and corrosive. The following procedures are to be observed:

Wear full eye protection and protective clothing;

Where electrolyte contacts the skin, wash it off immediately with water.

2.8OPTIONAL ACCESSORIES

A plug-in connector (Figure 2.20) is provided on the generator set, below the control panel. Use this to connect an optional remote-mounted start/stop panel to the generator. Installation of such a panel will per- mits starting and stopping the generator engine from any convenient location inside the vehicle.

Figure 2.20 – Remote Panel Plug-in Receptacle

WIRE #18

 

(STOP)

WIRE #150

 

 

(PREHEAT)

 

WIRE #15

 

(12 VDC)

WIRE #0

WIRE #14

(GROUND) WIRE #17

(ENGINE RUN SIGNAL)

(START)

 

ELECTRICAL ACCESS PANEL

2.8.1 REMOTE START/STOP CONNECTIONS

The following steps are necessary to connect the remote start/stop option:

1.If the six-wire remote connector is visible below the control panel, as shown in Figure 2.20, skip to step 5. Otherwise, proceed with step 2.

2.Remove the electrical access panel located just below the knock-out labeled “REMOTE.” The remote connector will be located inside the elec- trical enclosure, along the right side.

3.Remove the “REMOTE” knock-out, taking care not to damage the wiring behind it.

4.Feed the remote connector through the hole, and fit the supplied grommet into position.

5.Wire the remote harness (Part # 0D2021C, sup- plied as an accessory with the generator) to the vehicle’s remote start panel. Refer to Figure 2.20 for a wiring legend.

6.Plug the remote harness into the mating remote connector on the generator.

34 Generac® Power Systems, Inc.

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Contents Liquid-cooled Recreational Vehicle Generator Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Generator Identification ModelQuietpact 75D Safety SpecificationsGenerator Applicability Generator AC Connection SystemFuel Consumption GAL/HR Engine OIL RequirementsCoolant EngineGenerator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Stopping the Generator Protection SystemsAdditional Information Overspeed ShutdownOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterOperation in High Grass or Brush Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceCooling System Engine CoolantDrive Belt Exercising the GeneratorOUT-OF-SERVICE Procedure Removal from ServiceReturn to Service Service Schedule Part General Hazards Fire Hazards Purpose and Scope Manual Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator LocationGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Sound Insulating Materials AcousticsTypical Noise Abatement 2.2.4 Compartment Floor Cutouts Cooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Fuel Tank Generator Fuel Supply LinesGenerator Fuel Return Lines Exhaust System Safety Exhaust SystemMuffler and Spark Arrestor Wiring Electrical ConnectionsElectrical Junction BOX Generator AC ConnectionsGenerator Coversion to Volts Only Dual CircuitsPower Supply Cord Isolating Different Power SourcesConduit Battery Installation Recommended BatteryBattery Cables Battery Cable ConnectionsOptional Accessories Battery CompartmentRemote START/STOP Connections Post Installation Tests Testing Under LoadBefore Initial Startup Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Notes Appendix 2 Notes Appendix 3 Electrical Data Appendix 3 Electrical Data Appendix 3 Electrical Data Wiring Diagram 120 VAC- Drawing No. 0D2793-B Part Part NO. QTY Description 677mm Frame Control Panel Refer to Drawing Hose, ¾ SAE-20R3 Gasket, Electrical Enclosure Divider To Engine AIR Intake 0C6946A Fuel Pump Assembly 023484F Snap Bushing 052219 1917 2118 11 29 32 33 QTY Description Complete Cylinder Block Cylinder Head Assembly Complete Crankshaft Idler Gear Assembly Rocker ARM Assembly Injection Pump Assembly Fuel Filter HOUSING, Timing Gear OIL PAN 1413 Appendix 5 Notes Federal and California Emissions Control Warranty Statement Your Warranty Rights and ObligationsManufacturers Warranty Coverage Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Warranty Schedule CONSUMER/PERSONAL Applications