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3M 40800 manual Infeed Conveyor Frame Assemblies, 800rf-NA, March

Models: 800rf 40800

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Infeed Conveyor-

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800rf-NA

2012 March

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3M 40800 manual Infeed Conveyor Frame Assemblies, 800rf-NA, March

Contents

800rf Type Important Safety InformationRandom Case Sealer with AccuGlide Taping HeadsSt. Paul, MN 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06Replacement Parts and Additional Manuals Replacement Parts and Service Information To Our CustomersIncluded with each machine is an Instructions and Parts List manual Technical Assistance / Replacement Parts and Additional ManualsTHIS PAGE IS BLANK AVAILABLE DIRECT FROM Replacement Parts And Service Information To Our CustomersIncluded with each machine is an Instructions and Parts List manual SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALSTHIS PAGE IS BLANK Page TABLE OF CONTENTS - MANUAL 1 800rf Random Case SealerSafety 800rf Random Case SealerTHIS PAGE IS BLANK 11. Set-Up and Adjustments TABLE OF CONTENTS continuedInstallation 10. Safety devicesTHIS PAGE IS BLANK 14. Additional Instructions TABLE OF CONTENTS continued12. Troubleshooting 13. MaintenanceLIST OF ABBREVIATIONS, ACRONYMS ABBREVIATIONS AND ACRONYMS1-INTRODUCTION 1.1 Manufacturing Speciﬁcations / Description / Intended Use3M-MaticTM 800rf Random Case Sealer, Type 1-INTRODUCTION continued 1.2.2 Manual Maintenance1.2 How to Read and Use the Instruction Manual 1.2.4 How to Update the Manual in Case of2012 March 2.2 Data for Technical Assistance and Service2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine 800rf-NAContents-800rf Random Case Sealer 2-GENERAL INFORMATION continued 2.3 WarrantyE-Stop 3-SAFETY3.1 General Safety Information 3.2 Explanation of Signal Word and Possible ConsequencesTo reduce the risk associated with pinches and entanglement hazards 3.3 Table of WarningsTo reduce the risk associated with mechanical and electrical hazards To reduce the risk associated with hazardous voltageTo reduce the risk associated with pinches hazards To reduce the risk associated with sharp blade hazardsTo reduce the risk associated with ﬁre and explosion hazards To reduce the risk associated with muscle strain3.7 Residual Hazards 3.9 Personal Safety Measures3.4 Operators Qualiﬁcations See Section 3.5 Number of OperatorsNumber of Skill 1 Machine OperatorTo reduce the risk associated with mechanical and electrical hazards RequiredSwitch SwitchAssembly Poweron Tape Head 78-8113-8912-9 78-8113-6883-2 78-8070-1317-8 Important Safeguards continued 78-8070-1333-578-8113-6882-4Figure 1-1 - Replacement Labels/3M Part Numbers Leg Height Adjustment LabelTo reduce the risk associated with ﬁre 4-SPECIFICATIONS 4.1 Power Requirements4.2 Operating Rate 4.3 Operating Conditions4.8 Box Board 4-SPECIFICATIONS continued 4.6 Tape Roll Diameter4.9 Box Weight and Size Capacities Tape Application Leg Length - Optional 50mm ± 6mm 2 inch ±. 1/4 inch1094mm 4-SPECIFICATIONS continued 4.10 Machine Dimensions 3308mm Max. 2050mm694mm 1520mm5.2 Packaging for Overseas Shipment Optional - Figure 5-SHIPMENT-HANDLING-STORAGE, TRANSPORT5.1 Shipment and Handling of Packed Machine 800rf6.2 Disposal of Packaging Materials 6-UNPACKING6.1 Uncrating Removal of PalletM8 x 16mm Socket Head Screws Adjustable Legs Height Label 7-INSTALLATIONclean environment See Speciﬁcations and Maintenance WorkFigure 7-7 7-INSTALLATION continuedInside Safety Guards Outside Safety GuardsB1 B2 B10 B1 7-INSTALLATION continuedTo reduce the risk associated with mechanical and electrical hazards To reduce the risk associated with impact hazards7.6 Pneumatic & Control Board Connections continued 7-INSTALLATION AND SET-UP continuedPneumatic & Control Board Connections - continued 7-INSTALLATION AND SET-UP continuedFront junction box connector Figure Rear junction box connector. Figure7.7 Preliminary Electric Check-Out 7-INSTALLATION AND SET-UP continued7.8 Check-Out Phases For Three-Phases Only Set the main switch 1 in ON I positionTension 7-INSTALLATION AND SET-UP continued7.9 Completion of Taping Heads One Wayf e c b a d 8.1 Controls Board 1. Main switch Figure8-CONTROLS 3 6 5Close the safety guards release the E-stops Press AUXILIARIES button 9-OPERATION9.1 Operation 9-OPERATION continued 9.3. Stop Methods 9-OPERATION continued9.2 Operation Methods Automatic Operating Modesf d c b e 9-OPERATION continued 9.4 AlarmsWarning light a Thermal switch activation motor overload Warning light e Full taping line10.3 Stop Switches 10-SAFETY DEVICES OF THE MACHINE10.1 Blade and Safety Guards Safety Guard11 - SET UP AND ADJUSTMENTS 11.1 Tape Loading on the Top UnitAdhesive Adhesive Adhesive Adhesive Adhesive Adhesive 11.5 Adjustment of Taping Units According to 11 - SET UP AND ADJUSTMENTS continuedadjust the screw 2 Figure 11.4 Tape Drum Friction Brake Adjustment11.7 Centering Guides Pressure 11 - SET UP AND ADJUSTMENTS continued11.8 Side Drives Pressure Adjustment 11.6 Main Pressure Regulator11 - SET UP AND ADJUSTMENTS continued 11.9 Box Height Pick-up11.10 Upper Unit Descent Pressure Regulator Centering guides opening-closing speed regulators 11 - SET UP AND ADJUSTMENTS continued11.11 Pneumatic Speed Regulators Side belts opening-closing speed regulators11 - SET UP AND ADJUSTMENTS continued 11.13 Adjustment of the Upper Unit Height11.12 Speed Regulators of the Rear Flap Folder Towards A After 11 - SET UP AND ADJUSTMENTS continuedTowards A BeforeBefore 11 - SET UP AND ADJUSTMENTS continued11.15 Adjustments of the Side Compression Rollers BeforeAfterPhotocell 11 - SET UP AND ADJUSTMENTS continued11.17 Use and Adjustments of the Photocells Photocell PhotocellCause 12-TROUBLE-SHOOTING12.1 Troubleshooting Guide ProblemCause 12-TROUBLE-SHOOTING continuedTroubleshooting Guide Problem13.5 Check Efﬁciency of Safety Features 13-MAINTENANCE AND REPAIRS13.1 Safety Measures see section 13.3 Recommended Frequency of Inspection and Maintenance Operations13.10 Suggested Products for Lubrication 13-MAINTENANCE AND REPAIRS continued13.8 Securities Check-up 13.9 Machine LubricationTo reduce the risk associated with impact hazards Maintenance continued13.11 Side Drive Belts Replacement To reduce the risk associated with mechanical and electrical hazards13-MAINTENANCE AND REPAIRS continued Remove the locking screws and the protection coversTo reduce the risk associated with mechanical and electrical hazards Box Drive Belt Adjustments continued 13.12 Box Drive Belt TensionFigure 13-14 Box Drive Belt Tension Adjustment 13.13 Adjustment of the Upper Assembly Descent BrakeTHIS PAGE IS BLANK Description of Operation 13-MAINTENANCE AND REPAIRS continued13.14 List of the Maintenance Operations DateTHIS PAGE IS BLANK 15-ENCLOSURES / SPECIAL INFO 14.2 Emergency Procedures15.3 List of Safety Features 14-ADDITIONAL INSTRUCTIONSTHIS PAGE IS BLANK 2012 March 16-Electrical Technical DiagramTo reduce the risk associated with mechanical and electrical hazards 800rf-NA16-TECHNICAL DIAGRAMS 16.1 Electric Diagram - Page 2A see next Page 2B3B 4C 16-TECHNICAL DIAGRAMS continued 16.1 Electric Diagram - Page 2B see previous Page 2A3A 4A 3B 4C 16-Pneumatic Technical Diagram Stop Box CylinderColumn Cylinder Block Pressers Part Number Replacement Parts Ordering Information and Service16-TECHNICAL DOCUMENTATION AND INFORMATION continued 16.3 Spare Parts OrderTHIS PAGE IS BLANK Part Number Options and AccessoriesOption/Accessory 800rf Random Case Sealer, Type Frame Assemblies To Order PartsTHIS PAGE IS BLANK Components See End of Manual for Infeed Conveyor Illustrations and Parts Lists800rf Random Case Sealer 15082800rf 800rf-NA2012 0DUFK Description 800rfRef. No 3M Part No800rf-NA 800rfDescription 800rfRef. No 3M Part No800rf-NA 800rfDescription 800rfRef. No 3M Part No800rf 800rf-NA2012 0DUFK Description 800rfRef. No 3M Part No800rf 800rf-NA2012 0DUFK Description 800rfRef. No 3M Part No800rf-NA 800rfDescription 800rfRef. No 3M Part No800rf 800rf-NA2012 0DUFK Description 800rfRef. No 3M Part No800rf-NA 800rf1819 1918Ref. No 3M Part NoDescription 2012 0DUFK 800rf1414 800rf-NADescription 800rfRef. No 3M Part No800rf-NA 800rf Random Case SealerOptional Figure 150793M Part No 800rfFigure 15079 Ref. No20120DUFK 800rf Random Case SealerFigure 15079 800rf-NA3M Part No 800rfFigure 15079 Ref. No2012 0DUFK 800rf Random Case SealerFigure 15082 800rf-NA3M Part No 800rfFigure 15082 Ref. No800rf SealerCase 800rf3M Part No 800rfFigure 15082 Ref. No2012 0DUFK 800rfFigure 15082 800rf-NA3M Part No 800rfFigure 15082 Ref. No33-70 800rf8681 58-71Description 800rfRef. No 3M Part No2012 0DUFK 800rf Random Case SealerFigure 15294 800rf-NA3M Part No 800rfFigure 15294 Ref. No3030 3232800rf 800rf-NADescription 800rfRef. No 3M Part No2012 0DUFK 800rf0rf Random Case SealerFigure 1509615296 800rf-NA3M Part Number 800rfFigure 15296 Ref No800rf Figure 15296800rf-NA 3M Part Number 800rfFigure 15296 Ref NoTHIS PAGE IS BLANK 2012 March 800rfInfeed Conveyor Frame Assemblies 800rf-NA2012 March 800rfOPTIONAL 800rf-NADescription 800rfRef. No 3M Part No10 1 800rf800rf-NA 2012 MarchDescription 800rfRef. No 3M Part No800rf-NA 800rf14 15 Motor - See FigureDescription 800rfRef. No 3M Part No800rf 800rf-NA2012 March Description 800rfRef. No 3M Part No800rf 800rf-NA2012 March Description 800rfRef. No 3M Part NoTHIS PAGE IS BLANK Important Safety Information Instructions and Parts List3M-Matic Accuglide Upper and Lower High Speed Taping Heads 2 Inch TypePage United States Replacement Parts and Service Information To Our CustomersIncluded with each machine is an Instructions and Parts List manual Technical Assistance / Replacement Parts and Additional ManualsTHIS PAGE IS BLANK AVAILABLE DIRECT FROM Replacement Parts And Service Information To Our CustomersIncluded with each machine is an Instructions and Parts List manual SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALSTHIS PAGE IS BLANK Upper and Lower Taping Heads Type Table of ContentsDimensional Drawing Instruction Manual AccuGlide 3 High Speed 2 InchWarranty Equipment Warranty and Limited Remedy AccuGlide 3 Upper Taping Head - 2 inch, Type Intended UseTHIS PAGE IS BLANK Part Name Taping Head ContentsHow to use this Manual AccuGlide 3 High Speed 2 Inch Upper and Lower Taping Heads consist ofTo reduce the risk associated with muscle strain Important SafeguardsTHEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Explanation of Signal Word ConsequencesAccuGlide 3 - 2 - NA Important Safeguards continuedFigure 1-1 Replacement Labels/3M Part Numbers Upper Taping Head Label Lower Taping Head Label 78-8070-1335-02. Tape Width Specifications8. Taping Head Dimensions 1. TapeMounting Holes 76mm 3 in. 50mm Tape Leg 76mm 3 in 95mm 4 3/4 in SpecificationsOptional Tape Drum Mounting Position Figure 2/1 Dimensional Drawing 443mm 17-7/16 in 350mm 13-3/4 in 278mm 10-15/16 in Side View M6To reduce the risk associated with sharp blade hazards InstallationInstallation Guidelines Tape Width AdjustmentTape Adhesive Side OperationTape Drum Tape Supply RollTape Loading - Upper Taping Head To reduce the risk associated with sharp blade hazardsTo reduce the risk associated with muscle strain To reduce the risk associated with impact hazardsTo reduce the risk associated with sharp blade hazards Figure 3-4 - Tape Loading/ThreadingFigure 3-5 - Tape Loading/Threading Blade Guard MaintenanceFigure 4-1 - Blade Replacement To reduce the risk associated with sharp blade hazardsTo reduce the risk associated with sharp blade hazards Maintenance continuedCleaning Applying/Buffing Roller ReplacementTape Drum Friction Brake - Figure AdjustmentsShaft Figure 5-2 - Tape Web Alignment Adjustment Nut Tape Drum Brake Tape Latch Alignment - FigureOne-Way Tension Roller Adjustments continuedAdjusting Nut Figure 5-5 - One-Way Tension Roller Applying Mechanism SpringTape Leg Length Adjustments continuedLeading Tape Leg Length Adjustment - Figure AssemblyCause TroubleshootingTroubleshooting Guide ProblemCorrection Troubleshooting continued Troubleshooting GuideProblem CausePart Number Spare Parts/Service InformationReplacement Parts and Service Recommended Spare PartsReplacement Parts Illustrations and Parts Lists AccuGlide 3 High Speed 2 Inch Upper Taping Head, TypeAccuGlide 3 High Speed 2 Inch Lower Taping Head, Type Figure 10925 Haute AccuGlide 3Tape Head AccuGlide 3 - 2 inch2012 January AccuGlide 3Figure 10925 - Upper Head AccuGlide 3 - 2 - NA3M Part No AccuGlide 3Figure 10925 - 2 Upper Head Ref. No2012 January AccuGlide 3Figure 10922 - Upper and Lower Heads AccuGlide 3 - 2 - NADescription AccuGlide 3 Figure 10922 - 2 Upper and Lower HeadsRef. No 3M Part No2012 January AccuGlide 3Figure 10919 - Upper Head AccuGlide 3 - 2 - NA3M Part No AccuGlide 3Figure 10919 - 2 Upper Head Ref. No2012 January AccuGlide 3Figure 10923 - Upper and Lower Heads AccuGlide 3 - 2 - NADescription AccuGlide 3 Figure 10923 - 2 Upper and Lower HeadsRef. No 3M Part No2012 January AccuGlide 3Figure 10921 - Upper and Lower Heads AccuGlide 3 - 2 - NADescription AccuGlide 3 Figure 10921 - 2 Upper and Lower HeadsRef. No 3M Part No2012 January AccuGlide 3Figure 10401 - Upper and Lower Heads AccuGlide 3 - 2 - NADescription AccuGlide 3 Figure 10401 - 2 Latch Upper and Lower HeadsRef. No 3M Part No2012 January AccuGlide 3Figure 10924 - Lower Head AccuGlide 3 - 2 - NA3M Part No AccuGlide 3Figure 10924 - 2 Lower Head Ref. No2012 January AccuGlideFigure 10920 - Lower Head AccuGlide 3 - 2 - NA3M Part No AccuGlide 3Figure 10920- Lower Head Ref. NoTHIS PAGE IS BLANK