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3M 40800, 800rf TROUBLE-SHOOTING continued, Troubleshooting Guide, Problem, Cause, Correction

Models: 800rf 40800

1 170

Page 52

12-TROUBLE-SHOOTING (continued)

Troubleshooting Guide
Problem	Cause	Correction

The box is not dragged under the head.

The box is too full load; box side ﬂaps are opened.

Driving pulley rings on motorizing side units are worn out.

Motorizing side units low pressure.

The head is not correctly positioned; it is too down. Defective head power valve

Check.

Replace as necessary.

Replace valve

Check pressure value (working pressure)

Check the magnetic limit switch position on the box height pick-up cylinder.

800rf-NA

2012 March

Page 52

Image 52

3M 40800, 800rf manual TROUBLE-SHOOTING continued, Troubleshooting Guide, Problem, Cause, Correction

Contents

Important Safety Information Random Case Sealerwith AccuGlide Taping Heads 800rf Type3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MNReplacement Parts and Service Information To Our Customers Included with each machine is an Instructions and Parts List manualTechnical Assistance / Replacement Parts and Additional Manuals Replacement Parts and Additional ManualsTHIS PAGE IS BLANK Replacement Parts And Service Information To Our Customers Included with each machine is an Instructions and Parts List manualSERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS AVAILABLE DIRECT FROMTHIS PAGE IS BLANK TABLE OF CONTENTS - MANUAL 1 800rf Random Case Sealer Safety800rf Random Case Sealer PageTHIS PAGE IS BLANK TABLE OF CONTENTS continued Installation10. Safety devices 11. Set-Up and AdjustmentsTHIS PAGE IS BLANK TABLE OF CONTENTS continued 12. Troubleshooting13. Maintenance 14. Additional InstructionsABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS1.1 Manufacturing Speciﬁcations / Description / Intended Use 1-INTRODUCTION3M-MaticTM 800rf Random Case Sealer, Type 1.2.2 Manual Maintenance 1.2 How to Read and Use the Instruction Manual1.2.4 How to Update the Manual in Case of 1-INTRODUCTION continued2.2 Data for Technical Assistance and Service 2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine800rf-NA 2012 March2-GENERAL INFORMATION continued 2.3 Warranty Contents-800rf Random Case Sealer3-SAFETY 3.1 General Safety Information3.2 Explanation of Signal Word and Possible Consequences E-Stop3.3 Table of Warnings To reduce the risk associated with mechanical and electrical hazardsTo reduce the risk associated with hazardous voltage To reduce the risk associated with pinches and entanglement hazardsTo reduce the risk associated with sharp blade hazards To reduce the risk associated with ﬁre and explosion hazardsTo reduce the risk associated with muscle strain To reduce the risk associated with pinches hazards3.9 Personal Safety Measures 3.4 Operators QualiﬁcationsSee Section 3.5 Number of Operators 3.7 Residual HazardsSkill 1 Machine Operator To reduce the risk associated with mechanical and electrical hazardsRequired Number ofSwitch AssemblyPower SwitchImportant Safeguards continued 78-8070-1333-578-8113-6882-4 Figure 1-1 - Replacement Labels/3M Part NumbersLeg Height Adjustment Label on Tape Head 78-8113-8912-9 78-8113-6883-2 78-8070-1317-84-SPECIFICATIONS 4.1 Power Requirements 4.2 Operating Rate4.3 Operating Conditions To reduce the risk associated with ﬁre4-SPECIFICATIONS continued 4.6 Tape Roll Diameter 4.9 Box Weight and Size CapacitiesTape Application Leg Length - Optional 50mm ± 6mm 2 inch ±. 1/4 inch 4.8 Box Board4-SPECIFICATIONS continued 4.10 Machine Dimensions 3308mm Max. 2050mm 694mm1520mm 1094mm5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine800rf 5.2 Packaging for Overseas Shipment Optional - Figure6-UNPACKING 6.1 UncratingRemoval of Pallet 6.2 Disposal of Packaging Materials7-INSTALLATION clean environment See Speciﬁcationsand Maintenance Work M8 x 16mm Socket Head Screws Adjustable Legs Height Label7-INSTALLATION continued Inside Safety GuardsOutside Safety Guards Figure 7-77-INSTALLATION continued To reduce the risk associated with mechanical and electrical hazardsTo reduce the risk associated with impact hazards B1 B2 B10 B17-INSTALLATION AND SET-UP continued 7.6 Pneumatic & Control Board Connections continued7-INSTALLATION AND SET-UP continued Front junction box connector FigureRear junction box connector. Figure Pneumatic & Control Board Connections - continued7-INSTALLATION AND SET-UP continued 7.8 Check-Out Phases For Three-Phases OnlySet the main switch 1 in ON I position 7.7 Preliminary Electric Check-Out7-INSTALLATION AND SET-UP continued 7.9 Completion of Taping HeadsOne Way Tension8.1 Controls Board 1. Main switch Figure 8-CONTROLS3 6 5 f e c b a d9-OPERATION Close the safety guards release the E-stops Press AUXILIARIES button9.1 Operation 9-OPERATION continued 9-OPERATION continued 9.2 Operation MethodsAutomatic Operating Modes 9.3. Stop Methods9-OPERATION continued 9.4 Alarms Warning light a Thermal switch activation motor overloadWarning light e Full taping line f d c b e10-SAFETY DEVICES OF THE MACHINE 10.1 Blade and Safety GuardsSafety Guard 10.3 Stop Switches11.1 Tape Loading on the Top Unit 11 - SET UP AND ADJUSTMENTSAdhesive Adhesive Adhesive Adhesive Adhesive Adhesive 11 - SET UP AND ADJUSTMENTS continued adjust the screw 2 Figure11.4 Tape Drum Friction Brake Adjustment 11.5 Adjustment of Taping Units According to11 - SET UP AND ADJUSTMENTS continued 11.8 Side Drives Pressure Adjustment11.6 Main Pressure Regulator 11.7 Centering Guides Pressure11.9 Box Height Pick-up 11 - SET UP AND ADJUSTMENTS continued11.10 Upper Unit Descent Pressure Regulator 11 - SET UP AND ADJUSTMENTS continued 11.11 Pneumatic Speed RegulatorsSide belts opening-closing speed regulators Centering guides opening-closing speed regulators11.13 Adjustment of the Upper Unit Height 11 - SET UP AND ADJUSTMENTS continued11.12 Speed Regulators of the Rear Flap Folder 11 - SET UP AND ADJUSTMENTS continued Towards ABefore Towards A After11 - SET UP AND ADJUSTMENTS continued 11.15 Adjustments of the Side Compression RollersBeforeAfter Before11 - SET UP AND ADJUSTMENTS continued 11.17 Use and Adjustments of the Photocells PhotocellPhotocell Photocell12-TROUBLE-SHOOTING 12.1 Troubleshooting GuideProblem Cause12-TROUBLE-SHOOTING continued Troubleshooting GuideProblem Cause13-MAINTENANCE AND REPAIRS 13.1 Safety Measures see section13.3 Recommended Frequency of Inspection and Maintenance Operations 13.5 Check Efﬁciency of Safety Features13-MAINTENANCE AND REPAIRS continued 13.8 Securities Check-up13.9 Machine Lubrication 13.10 Suggested Products for LubricationMaintenance continued 13.11 Side Drive Belts ReplacementTo reduce the risk associated with mechanical and electrical hazards To reduce the risk associated with impact hazardsRemove the locking screws and the protection covers 13-MAINTENANCE AND REPAIRS continuedTo reduce the risk associated with mechanical and electrical hazards Adjustments continued 13.12 Box Drive Belt Tension Figure 13-14 Box Drive Belt Tension Adjustment13.13 Adjustment of the Upper Assembly Descent Brake Box Drive BeltTHIS PAGE IS BLANK 13-MAINTENANCE AND REPAIRS continued 13.14 List of the Maintenance OperationsDate Description of OperationTHIS PAGE IS BLANK 14.2 Emergency Procedures 15.3 List of Safety Features14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFOTHIS PAGE IS BLANK 16-Electrical Technical Diagram To reduce the risk associated with mechanical and electrical hazards800rf-NA 2012 March16.1 Electric Diagram - Page 2A see next Page 2B 16-TECHNICAL DIAGRAMS3B 4C 16.1 Electric Diagram - Page 2B see previous Page 2A 16-TECHNICAL DIAGRAMS continued3A 4A 3B 4C Stop Box Cylinder 16-Pneumatic Technical DiagramColumn Cylinder Block Pressers Replacement Parts Ordering Information and Service 16-TECHNICAL DOCUMENTATION AND INFORMATION continued16.3 Spare Parts Order Part NumberTHIS PAGE IS BLANK Options and Accessories Option/Accessory800rf Random Case Sealer, Type Frame Assemblies To Order Parts Part NumberTHIS PAGE IS BLANK See End of Manual for Infeed Conveyor Illustrations and Parts Lists 800rf Random Case Sealer15082 Components800rf-NA 800rf2012 0DUFK 800rf Ref. No3M Part No Description800rf 800rf-NA800rf Ref. No3M Part No Description800rf 800rf-NA800rf Ref. No3M Part No Description800rf-NA 800rf2012 0DUFK 800rf Ref. No3M Part No Description800rf-NA 800rf2012 0DUFK 800rf Ref. No3M Part No Description800rf 800rf-NA800rf Ref. No3M Part No Description800rf-NA 800rf2012 0DUFK 800rf Ref. No3M Part No Description800rf 18191918 800rf-NA3M Part No Ref. NoDescription 800rf 1414800rf-NA 2012 0DUFK800rf Ref. No3M Part No Description800rf Random Case Sealer OptionalFigure 15079 800rf-NA800rf Figure 15079Ref. No 3M Part No800rf Random Case Sealer Figure 15079800rf-NA 20120DUFK800rf Figure 15079Ref. No 3M Part No800rf Random Case Sealer Figure 15082800rf-NA 2012 0DUFK800rf Figure 15082Ref. No 3M Part NoSealer Case800rf 800rf800rf Figure 15082Ref. No 3M Part No800rf Figure 15082800rf-NA 2012 0DUFK800rf Figure 15082Ref. No 3M Part No800rf 868158-71 33-70800rf Figure 15294Ref. No 3M Part No800rf Random Case Sealer Figure 15294800rf-NA 2012 0DUFK800rf Figure 15294Ref. No 3M Part No3232 800rf800rf-NA 3030800rf Ref. No3M Part No Description800rf0rf Random Case Sealer Figure 1509615296800rf-NA 2012 0DUFK800rf Figure 15296Ref No 3M Part NumberFigure 15296 800rf800rf-NA 800rf Figure 15296Ref No 3M Part NumberTHIS PAGE IS BLANK 800rf Infeed Conveyor Frame Assemblies800rf-NA 2012 March800rf OPTIONAL800rf-NA 2012 March800rf Ref. No3M Part No Description800rf 800rf-NA2012 March 10 1800rf Ref. No3M Part No Description800rf 14 15Motor - See Figure 800rf-NA800rf Ref. No3M Part No Description800rf-NA 800rf2012 March 800rf Ref. No3M Part No Description800rf-NA 800rf2012 March 800rf Ref. No3M Part No DescriptionTHIS PAGE IS BLANK Instructions and Parts List 3M-Matic Accuglide Upper and Lower High Speed Taping Heads 2 InchType Important Safety InformationPage Replacement Parts and Service Information To Our Customers Included with each machine is an Instructions and Parts List manualTechnical Assistance / Replacement Parts and Additional Manuals United StatesTHIS PAGE IS BLANK Replacement Parts And Service Information To Our Customers Included with each machine is an Instructions and Parts List manualSERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS AVAILABLE DIRECT FROMTHIS PAGE IS BLANK Table of Contents Dimensional DrawingInstruction Manual AccuGlide 3 High Speed 2 Inch Upper and Lower Taping Heads TypeWarranty Equipment Warranty and Limited Remedy Intended Use AccuGlide 3 Upper Taping Head - 2 inch, TypeTHIS PAGE IS BLANK Taping Head Contents How to use this ManualAccuGlide 3 High Speed 2 Inch Upper and Lower Taping Heads consist of Part NameImportant Safeguards THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENTExplanation of Signal Word Consequences To reduce the risk associated with muscle strainImportant Safeguards continued Figure 1-1 Replacement Labels/3M Part NumbersUpper Taping Head Label Lower Taping Head Label 78-8070-1335-0 AccuGlide 3 - 2 - NASpecifications 8. Taping Head Dimensions1. Tape 2. Tape WidthSpecifications Optional Tape Drum Mounting Position Figure 2/1 Dimensional Drawing443mm 17-7/16 in 350mm 13-3/4 in 278mm 10-15/16 in Side View M6 Mounting Holes 76mm 3 in. 50mm Tape Leg 76mm 3 in 95mm 4 3/4 inInstallation Installation GuidelinesTape Width Adjustment To reduce the risk associated with sharp blade hazardsOperation Tape DrumTape Supply Roll Tape Adhesive SideTo reduce the risk associated with sharp blade hazards To reduce the risk associated with muscle strainTo reduce the risk associated with impact hazards Tape Loading - Upper Taping HeadFigure 3-4 - Tape Loading/Threading To reduce the risk associated with sharp blade hazardsFigure 3-5 - Tape Loading/Threading Maintenance Figure 4-1 - Blade ReplacementTo reduce the risk associated with sharp blade hazards Blade GuardMaintenance continued CleaningApplying/Buffing Roller Replacement To reduce the risk associated with sharp blade hazardsAdjustments Shaft Figure 5-2 - Tape Web Alignment Adjustment Nut Tape Drum BrakeTape Latch Alignment - Figure Tape Drum Friction Brake - FigureAdjustments continued Adjusting Nut Figure 5-5 - One-Way Tension RollerApplying Mechanism Spring One-Way Tension RollerAdjustments continued Leading Tape Leg Length Adjustment - FigureAssembly Tape Leg LengthTroubleshooting Troubleshooting GuideProblem CauseTroubleshooting continued Troubleshooting Guide ProblemCause CorrectionSpare Parts/Service Information Replacement Parts and ServiceRecommended Spare Parts Part NumberAccuGlide 3 High Speed 2 Inch Upper Taping Head, Type Replacement Parts Illustrations and Parts ListsAccuGlide 3 High Speed 2 Inch Lower Taping Head, Type AccuGlide 3 Tape HeadAccuGlide 3 - 2 inch Figure 10925 HauteAccuGlide 3 Figure 10925 - Upper HeadAccuGlide 3 - 2 - NA 2012 JanuaryAccuGlide 3 Figure 10925 - 2 Upper HeadRef. No 3M Part NoAccuGlide 3 Figure 10922 - Upper and Lower HeadsAccuGlide 3 - 2 - NA 2012 JanuaryAccuGlide 3 Figure 10922 - 2 Upper and Lower Heads Ref. No3M Part No DescriptionAccuGlide 3 Figure 10919 - Upper HeadAccuGlide 3 - 2 - NA 2012 JanuaryAccuGlide 3 Figure 10919 - 2 Upper HeadRef. No 3M Part NoAccuGlide 3 Figure 10923 - Upper and Lower HeadsAccuGlide 3 - 2 - NA 2012 JanuaryAccuGlide 3 Figure 10923 - 2 Upper and Lower Heads Ref. No3M Part No DescriptionAccuGlide 3 Figure 10921 - Upper and Lower HeadsAccuGlide 3 - 2 - NA 2012 JanuaryAccuGlide 3 Figure 10921 - 2 Upper and Lower Heads Ref. No3M Part No DescriptionAccuGlide 3 Figure 10401 - Upper and Lower HeadsAccuGlide 3 - 2 - NA 2012 JanuaryAccuGlide 3 Figure 10401 - 2 Latch Upper and Lower Heads Ref. No3M Part No DescriptionAccuGlide 3 Figure 10924 - Lower HeadAccuGlide 3 - 2 - NA 2012 JanuaryAccuGlide 3 Figure 10924 - 2 Lower HeadRef. No 3M Part NoAccuGlide 3 Figure 10920 - Lower HeadAccuGlide 3 - 2 - NA 2012 JanuaryAccuGlide 3 Figure 10920- Lower HeadRef. No 3M Part NoTHIS PAGE IS BLANK