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3M 800rf, 40800 manual Introduction, Manufacturing Speciﬁcations / Description / Intended Use

Models: 800rf 40800

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1-INTRODUCTION

1.1 Manufacturing Speciﬁcations / Description / Intended Use

The 3M-Matic™ Model 800rf Type 40800 Automatic Random Case Sealer with AccuGlide™ 3 Taping Heads is designed to accept ﬁlled, regular slotted containers from an existing conveyor, fold the top ﬂaps, and apply a “C” clip of Scotch™ brand Pressure-Sensitive Film Box Sealing Tape to the top and bottom center seams. Two side- drive belt assemblies convey the cases through the machine.

The 800rf Case Sealer is to be used with infeed and exit conveyors supplied by the customer. Do not attempt to run the case sealer without infeed and exit conveyors in place.

3M-MaticTM800rf Random Case Sealer, Type 40800

800rf-NA	2012 March
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3M Introduction, Manufacturing Speciﬁcations / Description / Intended Use, 3M-MaticTM 800rf Random Case Sealer, Type

Contents

Random Case Sealer Important Safety Informationwith AccuGlide Taping Heads 800rf TypeSt. Paul, MN 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06Included with each machine is an Instructions and Parts List manual Replacement Parts and Service Information To Our CustomersTechnical Assistance / Replacement Parts and Additional Manuals Replacement Parts and Additional ManualsTHIS PAGE IS BLANK Included with each machine is an Instructions and Parts List manual Replacement Parts And Service Information To Our CustomersSERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS AVAILABLE DIRECT FROMTHIS PAGE IS BLANK Safety TABLE OF CONTENTS - MANUAL 1 800rf Random Case Sealer800rf Random Case Sealer PageTHIS PAGE IS BLANK Installation TABLE OF CONTENTS continued10. Safety devices 11. Set-Up and AdjustmentsTHIS PAGE IS BLANK 12. Troubleshooting TABLE OF CONTENTS continued13. Maintenance 14. Additional InstructionsLIST OF ABBREVIATIONS, ACRONYMS ABBREVIATIONS AND ACRONYMS1.1 Manufacturing Speciﬁcations / Description / Intended Use 1-INTRODUCTION3M-MaticTM 800rf Random Case Sealer, Type 1.2 How to Read and Use the Instruction Manual 1.2.2 Manual Maintenance1.2.4 How to Update the Manual in Case of 1-INTRODUCTION continued2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine 2.2 Data for Technical Assistance and Service800rf-NA 2012 MarchContents-800rf Random Case Sealer 2-GENERAL INFORMATION continued 2.3 Warranty3.1 General Safety Information 3-SAFETY3.2 Explanation of Signal Word and Possible Consequences E-StopTo reduce the risk associated with mechanical and electrical hazards 3.3 Table of WarningsTo reduce the risk associated with hazardous voltage To reduce the risk associated with pinches and entanglement hazardsTo reduce the risk associated with ﬁre and explosion hazards To reduce the risk associated with sharp blade hazardsTo reduce the risk associated with muscle strain To reduce the risk associated with pinches hazards3.4 Operators Qualiﬁcations 3.9 Personal Safety MeasuresSee Section 3.5 Number of Operators 3.7 Residual HazardsTo reduce the risk associated with mechanical and electrical hazards Skill 1 Machine OperatorRequired Number ofAssembly SwitchPower SwitchFigure 1-1 - Replacement Labels/3M Part Numbers Important Safeguards continued 78-8070-1333-578-8113-6882-4Leg Height Adjustment Label on Tape Head 78-8113-8912-9 78-8113-6883-2 78-8070-1317-84.2 Operating Rate 4-SPECIFICATIONS 4.1 Power Requirements4.3 Operating Conditions To reduce the risk associated with ﬁre4.9 Box Weight and Size Capacities 4-SPECIFICATIONS continued 4.6 Tape Roll DiameterTape Application Leg Length - Optional 50mm ± 6mm 2 inch ±. 1/4 inch 4.8 Box Board694mm 4-SPECIFICATIONS continued 4.10 Machine Dimensions 3308mm Max. 2050mm1520mm 1094mm5.1 Shipment and Handling of Packed Machine 5-SHIPMENT-HANDLING-STORAGE, TRANSPORT800rf 5.2 Packaging for Overseas Shipment Optional - Figure6.1 Uncrating 6-UNPACKINGRemoval of Pallet 6.2 Disposal of Packaging Materialsclean environment See Speciﬁcations 7-INSTALLATIONand Maintenance Work M8 x 16mm Socket Head Screws Adjustable Legs Height LabelInside Safety Guards 7-INSTALLATION continuedOutside Safety Guards Figure 7-7To reduce the risk associated with mechanical and electrical hazards 7-INSTALLATION continuedTo reduce the risk associated with impact hazards B1 B2 B10 B17.6 Pneumatic & Control Board Connections continued 7-INSTALLATION AND SET-UP continuedFront junction box connector Figure 7-INSTALLATION AND SET-UP continuedRear junction box connector. Figure Pneumatic & Control Board Connections - continued7.8 Check-Out Phases For Three-Phases Only 7-INSTALLATION AND SET-UP continuedSet the main switch 1 in ON I position 7.7 Preliminary Electric Check-Out7.9 Completion of Taping Heads 7-INSTALLATION AND SET-UP continuedOne Way Tension8-CONTROLS 8.1 Controls Board 1. Main switch Figure3 6 5 f e c b a d9-OPERATION Close the safety guards release the E-stops Press AUXILIARIES button9.1 Operation 9-OPERATION continued 9.2 Operation Methods 9-OPERATION continuedAutomatic Operating Modes 9.3. Stop MethodsWarning light a Thermal switch activation motor overload 9-OPERATION continued 9.4 AlarmsWarning light e Full taping line f d c b e10.1 Blade and Safety Guards 10-SAFETY DEVICES OF THE MACHINESafety Guard 10.3 Stop Switches11.1 Tape Loading on the Top Unit 11 - SET UP AND ADJUSTMENTSAdhesive Adhesive Adhesive Adhesive Adhesive Adhesive adjust the screw 2 Figure 11 - SET UP AND ADJUSTMENTS continued11.4 Tape Drum Friction Brake Adjustment 11.5 Adjustment of Taping Units According to11.8 Side Drives Pressure Adjustment 11 - SET UP AND ADJUSTMENTS continued11.6 Main Pressure Regulator 11.7 Centering Guides Pressure11.9 Box Height Pick-up 11 - SET UP AND ADJUSTMENTS continued11.10 Upper Unit Descent Pressure Regulator 11.11 Pneumatic Speed Regulators 11 - SET UP AND ADJUSTMENTS continuedSide belts opening-closing speed regulators Centering guides opening-closing speed regulators11.13 Adjustment of the Upper Unit Height 11 - SET UP AND ADJUSTMENTS continued11.12 Speed Regulators of the Rear Flap Folder Towards A 11 - SET UP AND ADJUSTMENTS continuedBefore Towards A After11.15 Adjustments of the Side Compression Rollers 11 - SET UP AND ADJUSTMENTS continuedBeforeAfter Before11.17 Use and Adjustments of the Photocells Photocell 11 - SET UP AND ADJUSTMENTS continuedPhotocell Photocell12.1 Troubleshooting Guide 12-TROUBLE-SHOOTINGProblem CauseTroubleshooting Guide 12-TROUBLE-SHOOTING continuedProblem Cause13.1 Safety Measures see section 13-MAINTENANCE AND REPAIRS13.3 Recommended Frequency of Inspection and Maintenance Operations 13.5 Check Efﬁciency of Safety Features13.8 Securities Check-up 13-MAINTENANCE AND REPAIRS continued13.9 Machine Lubrication 13.10 Suggested Products for Lubrication13.11 Side Drive Belts Replacement Maintenance continuedTo reduce the risk associated with mechanical and electrical hazards To reduce the risk associated with impact hazardsRemove the locking screws and the protection covers 13-MAINTENANCE AND REPAIRS continuedTo reduce the risk associated with mechanical and electrical hazards Figure 13-14 Box Drive Belt Tension Adjustment Adjustments continued 13.12 Box Drive Belt Tension13.13 Adjustment of the Upper Assembly Descent Brake Box Drive BeltTHIS PAGE IS BLANK 13.14 List of the Maintenance Operations 13-MAINTENANCE AND REPAIRS continuedDate Description of OperationTHIS PAGE IS BLANK 15.3 List of Safety Features 14.2 Emergency Procedures14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFOTHIS PAGE IS BLANK To reduce the risk associated with mechanical and electrical hazards 16-Electrical Technical Diagram800rf-NA 2012 March16.1 Electric Diagram - Page 2A see next Page 2B 16-TECHNICAL DIAGRAMS3B 4C 16.1 Electric Diagram - Page 2B see previous Page 2A 16-TECHNICAL DIAGRAMS continued3A 4A 3B 4C Stop Box Cylinder 16-Pneumatic Technical DiagramColumn Cylinder Block Pressers 16-TECHNICAL DOCUMENTATION AND INFORMATION continued Replacement Parts Ordering Information and Service16.3 Spare Parts Order Part NumberTHIS PAGE IS BLANK Option/Accessory Options and Accessories800rf Random Case Sealer, Type Frame Assemblies To Order Parts Part NumberTHIS PAGE IS BLANK 800rf Random Case Sealer See End of Manual for Infeed Conveyor Illustrations and Parts Lists15082 Components800rf-NA 800rf2012 0DUFK Ref. No 800rf3M Part No Description800rf-NA 800rfRef. No 800rf3M Part No Description800rf-NA 800rfRef. No 800rf3M Part No Description800rf-NA 800rf2012 0DUFK Ref. No 800rf3M Part No Description800rf-NA 800rf2012 0DUFK Ref. No 800rf3M Part No Description800rf-NA 800rfRef. No 800rf3M Part No Description800rf-NA 800rf2012 0DUFK Ref. No 800rf3M Part No Description1819 800rf1918 800rf-NA3M Part No Ref. NoDescription 1414 800rf800rf-NA 2012 0DUFKRef. No 800rf3M Part No DescriptionOptional 800rf Random Case SealerFigure 15079 800rf-NAFigure 15079 800rfRef. No 3M Part NoFigure 15079 800rf Random Case Sealer800rf-NA 20120DUFKFigure 15079 800rfRef. No 3M Part NoFigure 15082 800rf Random Case Sealer800rf-NA 2012 0DUFKFigure 15082 800rfRef. No 3M Part NoCase Sealer800rf 800rfFigure 15082 800rfRef. No 3M Part NoFigure 15082 800rf800rf-NA 2012 0DUFKFigure 15082 800rfRef. No 3M Part No8681 800rf58-71 33-70Figure 15294 800rfRef. No 3M Part NoFigure 15294 800rf Random Case Sealer800rf-NA 2012 0DUFKFigure 15294 800rfRef. No 3M Part No800rf 3232800rf-NA 3030Ref. No 800rf3M Part No DescriptionFigure 1509615296 800rf0rf Random Case Sealer800rf-NA 2012 0DUFKFigure 15296 800rfRef No 3M Part NumberFigure 15296 800rf800rf-NA Figure 15296 800rfRef No 3M Part NumberTHIS PAGE IS BLANK Infeed Conveyor Frame Assemblies 800rf800rf-NA 2012 MarchOPTIONAL 800rf800rf-NA 2012 MarchRef. No 800rf3M Part No Description800rf-NA 800rf2012 March 10 1Ref. No 800rf3M Part No Description14 15 800rfMotor - See Figure 800rf-NARef. No 800rf3M Part No Description800rf-NA 800rf2012 March Ref. No 800rf3M Part No Description800rf-NA 800rf2012 March Ref. No 800rf3M Part No DescriptionTHIS PAGE IS BLANK 3M-Matic Accuglide Upper and Lower High Speed Taping Heads 2 Inch Instructions and Parts ListType Important Safety InformationPage Included with each machine is an Instructions and Parts List manual Replacement Parts and Service Information To Our CustomersTechnical Assistance / Replacement Parts and Additional Manuals United StatesTHIS PAGE IS BLANK Included with each machine is an Instructions and Parts List manual Replacement Parts And Service Information To Our CustomersSERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS AVAILABLE DIRECT FROMTHIS PAGE IS BLANK Dimensional Drawing Table of ContentsInstruction Manual AccuGlide 3 High Speed 2 Inch Upper and Lower Taping Heads TypeWarranty Equipment Warranty and Limited Remedy AccuGlide 3 Upper Taping Head - 2 inch, Type Intended UseTHIS PAGE IS BLANK How to use this Manual Taping Head ContentsAccuGlide 3 High Speed 2 Inch Upper and Lower Taping Heads consist of Part NameTHEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Important SafeguardsExplanation of Signal Word Consequences To reduce the risk associated with muscle strainFigure 1-1 Replacement Labels/3M Part Numbers Important Safeguards continuedUpper Taping Head Label Lower Taping Head Label 78-8070-1335-0 AccuGlide 3 - 2 - NA8. Taping Head Dimensions Specifications1. Tape 2. Tape WidthOptional Tape Drum Mounting Position Figure 2/1 Dimensional Drawing Specifications443mm 17-7/16 in 350mm 13-3/4 in 278mm 10-15/16 in Side View M6 Mounting Holes 76mm 3 in. 50mm Tape Leg 76mm 3 in 95mm 4 3/4 inInstallation Guidelines InstallationTape Width Adjustment To reduce the risk associated with sharp blade hazardsTape Drum OperationTape Supply Roll Tape Adhesive SideTo reduce the risk associated with muscle strain To reduce the risk associated with sharp blade hazardsTo reduce the risk associated with impact hazards Tape Loading - Upper Taping HeadFigure 3-4 - Tape Loading/Threading To reduce the risk associated with sharp blade hazardsFigure 3-5 - Tape Loading/Threading Figure 4-1 - Blade Replacement MaintenanceTo reduce the risk associated with sharp blade hazards Blade GuardCleaning Maintenance continuedApplying/Buffing Roller Replacement To reduce the risk associated with sharp blade hazardsShaft Figure 5-2 - Tape Web Alignment Adjustment Nut Tape Drum Brake AdjustmentsTape Latch Alignment - Figure Tape Drum Friction Brake - FigureAdjusting Nut Figure 5-5 - One-Way Tension Roller Adjustments continuedApplying Mechanism Spring One-Way Tension RollerLeading Tape Leg Length Adjustment - Figure Adjustments continuedAssembly Tape Leg LengthTroubleshooting Guide TroubleshootingProblem CauseProblem Troubleshooting continued Troubleshooting GuideCause CorrectionReplacement Parts and Service Spare Parts/Service InformationRecommended Spare Parts Part NumberAccuGlide 3 High Speed 2 Inch Upper Taping Head, Type Replacement Parts Illustrations and Parts ListsAccuGlide 3 High Speed 2 Inch Lower Taping Head, Type Tape Head AccuGlide 3AccuGlide 3 - 2 inch Figure 10925 HauteFigure 10925 - Upper Head AccuGlide 3AccuGlide 3 - 2 - NA 2012 JanuaryFigure 10925 - 2 Upper Head AccuGlide 3Ref. No 3M Part NoFigure 10922 - Upper and Lower Heads AccuGlide 3AccuGlide 3 - 2 - NA 2012 JanuaryRef. No AccuGlide 3 Figure 10922 - 2 Upper and Lower Heads3M Part No DescriptionFigure 10919 - Upper Head AccuGlide 3AccuGlide 3 - 2 - NA 2012 JanuaryFigure 10919 - 2 Upper Head AccuGlide 3Ref. No 3M Part NoFigure 10923 - Upper and Lower Heads AccuGlide 3AccuGlide 3 - 2 - NA 2012 JanuaryRef. No AccuGlide 3 Figure 10923 - 2 Upper and Lower Heads3M Part No DescriptionFigure 10921 - Upper and Lower Heads AccuGlide 3AccuGlide 3 - 2 - NA 2012 JanuaryRef. No AccuGlide 3 Figure 10921 - 2 Upper and Lower Heads3M Part No DescriptionFigure 10401 - Upper and Lower Heads AccuGlide 3AccuGlide 3 - 2 - NA 2012 JanuaryRef. No AccuGlide 3 Figure 10401 - 2 Latch Upper and Lower Heads3M Part No DescriptionFigure 10924 - Lower Head AccuGlide 3AccuGlide 3 - 2 - NA 2012 JanuaryFigure 10924 - 2 Lower Head AccuGlide 3Ref. No 3M Part NoFigure 10920 - Lower Head AccuGlide 3AccuGlide 3 - 2 - NA 2012 JanuaryFigure 10920- Lower Head AccuGlide 3Ref. No 3M Part NoTHIS PAGE IS BLANK