Random Case Sealer
Important Safety Information
with AccuGlide Taping Heads
800rf Type
St. Paul, MN
3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06
Included with each machine is an Instructions and Parts List manual
Replacement Parts and Service Information To Our Customers
Technical Assistance / Replacement Parts and Additional Manuals
Replacement Parts and Additional Manuals
THIS PAGE IS BLANK
Included with each machine is an Instructions and Parts List manual
Replacement Parts And Service Information To Our Customers
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM
THIS PAGE IS BLANK
Safety
TABLE OF CONTENTS - MANUAL 1 800rf Random Case Sealer
800rf Random Case Sealer
Page
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Installation
TABLE OF CONTENTS continued
10. Safety devices
11. Set-Up and Adjustments
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12. Troubleshooting
TABLE OF CONTENTS continued
13. Maintenance
14. Additional Instructions
LIST OF ABBREVIATIONS, ACRONYMS
ABBREVIATIONS AND ACRONYMS
3M-MaticTM 800rf Random Case Sealer, Type
1-INTRODUCTION
1.1 Manufacturing Specifications / Description / Intended Use
1.2 How to Read and Use the Instruction Manual
1.2.2 Manual Maintenance
1.2.4 How to Update the Manual in Case of
1-INTRODUCTION continued
2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine
2.2 Data for Technical Assistance and Service
800rf-NA
2012 March
Contents-800rf Random Case Sealer
2-GENERAL INFORMATION continued 2.3 Warranty
3.1 General Safety Information
3-SAFETY
3.2 Explanation of Signal Word and Possible Consequences
E-Stop
To reduce the risk associated with mechanical and electrical hazards
3.3 Table of Warnings
To reduce the risk associated with hazardous voltage
To reduce the risk associated with pinches and entanglement hazards
To reduce the risk associated with fire and explosion hazards
To reduce the risk associated with sharp blade hazards
To reduce the risk associated with muscle strain
To reduce the risk associated with pinches hazards
3.4 Operators Qualifications
3.9 Personal Safety Measures
See Section 3.5 Number of Operators
3.7 Residual Hazards
To reduce the risk associated with mechanical and electrical hazards
Skill 1 Machine Operator
Required
Number of
Assembly
Switch
Power
Switch
Figure 1-1 - Replacement Labels/3M Part Numbers
Important Safeguards continued 78-8070-1333-578-8113-6882-4
Leg Height Adjustment Label
on Tape Head 78-8113-8912-9 78-8113-6883-2 78-8070-1317-8
4.2 Operating Rate
4-SPECIFICATIONS 4.1 Power Requirements
4.3 Operating Conditions
To reduce the risk associated with fire
4.9 Box Weight and Size Capacities
4-SPECIFICATIONS continued 4.6 Tape Roll Diameter
Tape Application Leg Length - Optional 50mm ± 6mm 2 inch ±. 1/4 inch
4.8 Box Board
694mm
4-SPECIFICATIONS continued 4.10 Machine Dimensions 3308mm Max. 2050mm
1520mm
1094mm
5.1 Shipment and Handling of Packed Machine
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT
800rf
5.2 Packaging for Overseas Shipment Optional - Figure
6.1 Uncrating
6-UNPACKING
Removal of Pallet
6.2 Disposal of Packaging Materials
clean environment See Specifications
7-INSTALLATION
and Maintenance Work
M8 x 16mm Socket Head Screws Adjustable Legs Height Label
Inside Safety Guards
7-INSTALLATION continued
Outside Safety Guards
Figure 7-7
To reduce the risk associated with mechanical and electrical hazards
7-INSTALLATION continued
To reduce the risk associated with impact hazards
B1 B2 B10 B1
7.6 Pneumatic & Control Board Connections continued
7-INSTALLATION AND SET-UP continued
Front junction box connector Figure
7-INSTALLATION AND SET-UP continued
Rear junction box connector. Figure
Pneumatic & Control Board Connections - continued
7.8 Check-Out Phases For Three-Phases Only
7-INSTALLATION AND SET-UP continued
Set the main switch 1 in ON I position
7.7 Preliminary Electric Check-Out
7.9 Completion of Taping Heads
7-INSTALLATION AND SET-UP continued
One Way
Tension
8-CONTROLS
8.1 Controls Board 1. Main switch Figure
3 6 5
f e c b a d
9.1 Operation
Close the safety guards release the E-stops Press AUXILIARIES button
9-OPERATION
9-OPERATION continued
9.2 Operation Methods
9-OPERATION continued
Automatic Operating Modes
9.3. Stop Methods
Warning light a Thermal switch activation motor overload
9-OPERATION continued 9.4 Alarms
Warning light e Full taping line
f d c b e
10.1 Blade and Safety Guards
10-SAFETY DEVICES OF THE MACHINE
Safety Guard
10.3 Stop Switches
Adhesive Adhesive Adhesive Adhesive Adhesive Adhesive
11 - SET UP AND ADJUSTMENTS
11.1 Tape Loading on the Top Unit
adjust the screw 2 Figure
11 - SET UP AND ADJUSTMENTS continued
11.4 Tape Drum Friction Brake Adjustment
11.5 Adjustment of Taping Units According to
11.8 Side Drives Pressure Adjustment
11 - SET UP AND ADJUSTMENTS continued
11.6 Main Pressure Regulator
11.7 Centering Guides Pressure
11.10 Upper Unit Descent Pressure Regulator
11 - SET UP AND ADJUSTMENTS continued
11.9 Box Height Pick-up
11.11 Pneumatic Speed Regulators
11 - SET UP AND ADJUSTMENTS continued
Side belts opening-closing speed regulators
Centering guides opening-closing speed regulators
11.12 Speed Regulators of the Rear Flap Folder
11 - SET UP AND ADJUSTMENTS continued
11.13 Adjustment of the Upper Unit Height
Towards A
11 - SET UP AND ADJUSTMENTS continued
Before
Towards A After
11.15 Adjustments of the Side Compression Rollers
11 - SET UP AND ADJUSTMENTS continued
BeforeAfter
Before
11.17 Use and Adjustments of the Photocells Photocell
11 - SET UP AND ADJUSTMENTS continued
Photocell
Photocell
12.1 Troubleshooting Guide
12-TROUBLE-SHOOTING
Problem
Cause
Troubleshooting Guide
12-TROUBLE-SHOOTING continued
Problem
Cause
13.1 Safety Measures see section
13-MAINTENANCE AND REPAIRS
13.3 Recommended Frequency of Inspection and Maintenance Operations
13.5 Check Efficiency of Safety Features
13.8 Securities Check-up
13-MAINTENANCE AND REPAIRS continued
13.9 Machine Lubrication
13.10 Suggested Products for Lubrication
13.11 Side Drive Belts Replacement
Maintenance continued
To reduce the risk associated with mechanical and electrical hazards
To reduce the risk associated with impact hazards
To reduce the risk associated with mechanical and electrical hazards
13-MAINTENANCE AND REPAIRS continued
Remove the locking screws and the protection covers
Figure 13-14 Box Drive Belt Tension Adjustment
Adjustments continued 13.12 Box Drive Belt Tension
13.13 Adjustment of the Upper Assembly Descent Brake
Box Drive Belt
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13.14 List of the Maintenance Operations
13-MAINTENANCE AND REPAIRS continued
Date
Description of Operation
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15.3 List of Safety Features
14.2 Emergency Procedures
14-ADDITIONAL INSTRUCTIONS
15-ENCLOSURES / SPECIAL INFO
THIS PAGE IS BLANK
To reduce the risk associated with mechanical and electrical hazards
16-Electrical Technical Diagram
800rf-NA
2012 March
3B 4C
16-TECHNICAL DIAGRAMS
16.1 Electric Diagram - Page 2A see next Page 2B
3A 4A 3B 4C
16-TECHNICAL DIAGRAMS continued
16.1 Electric Diagram - Page 2B see previous Page 2A
Column Cylinder Block Pressers
16-Pneumatic Technical Diagram
Stop Box Cylinder
16-TECHNICAL DOCUMENTATION AND INFORMATION continued
Replacement Parts Ordering Information and Service
16.3 Spare Parts Order
Part Number
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Option/Accessory
Options and Accessories
800rf Random Case Sealer, Type Frame Assemblies To Order Parts
Part Number
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800rf Random Case Sealer
See End of Manual for Infeed Conveyor Illustrations and Parts Lists
15082
Components
2012 0DUFK
800rf
800rf-NA
Ref. No
800rf
3M Part No
Description
800rf-NA
800rf
Ref. No
800rf
3M Part No
Description
800rf-NA
800rf
Ref. No
800rf
3M Part No
Description
2012 0DUFK
800rf
800rf-NA
Ref. No
800rf
3M Part No
Description
2012 0DUFK
800rf
800rf-NA
Ref. No
800rf
3M Part No
Description
800rf-NA
800rf
Ref. No
800rf
3M Part No
Description
2012 0DUFK
800rf
800rf-NA
Ref. No
800rf
3M Part No
Description
1819
800rf
1918
800rf-NA
Description
Ref. No
3M Part No
1414
800rf
800rf-NA
2012 0DUFK
Ref. No
800rf
3M Part No
Description
Optional
800rf Random Case Sealer
Figure 15079
800rf-NA
Figure 15079
800rf
Ref. No
3M Part No
Figure 15079
800rf Random Case Sealer
800rf-NA
20120DUFK
Figure 15079
800rf
Ref. No
3M Part No
Figure 15082
800rf Random Case Sealer
800rf-NA
2012 0DUFK
Figure 15082
800rf
Ref. No
3M Part No
Case
Sealer
800rf
800rf
Figure 15082
800rf
Ref. No
3M Part No
Figure 15082
800rf
800rf-NA
2012 0DUFK
Figure 15082
800rf
Ref. No
3M Part No
8681
800rf
58-71
33-70
Figure 15294
800rf
Ref. No
3M Part No
Figure 15294
800rf Random Case Sealer
800rf-NA
2012 0DUFK
Figure 15294
800rf
Ref. No
3M Part No
800rf
3232
800rf-NA
3030
Ref. No
800rf
3M Part No
Description
Figure 1509615296
800rf0rf Random Case Sealer
800rf-NA
2012 0DUFK
Figure 15296
800rf
Ref No
3M Part Number
800rf-NA
800rf
Figure 15296
Figure 15296
800rf
Ref No
3M Part Number
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Infeed Conveyor Frame Assemblies
800rf
800rf-NA
2012 March
OPTIONAL
800rf
800rf-NA
2012 March
Ref. No
800rf
3M Part No
Description
800rf-NA
800rf
2012 March
10 1
Ref. No
800rf
3M Part No
Description
14 15
800rf
Motor - See Figure
800rf-NA
Ref. No
800rf
3M Part No
Description
2012 March
800rf
800rf-NA
Ref. No
800rf
3M Part No
Description
2012 March
800rf
800rf-NA
Ref. No
800rf
3M Part No
Description
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3M-Matic Accuglide Upper and Lower High Speed Taping Heads 2 Inch
Instructions and Parts List
Type
Important Safety Information
Page
Included with each machine is an Instructions and Parts List manual
Replacement Parts and Service Information To Our Customers
Technical Assistance / Replacement Parts and Additional Manuals
United States
THIS PAGE IS BLANK
Included with each machine is an Instructions and Parts List manual
Replacement Parts And Service Information To Our Customers
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM
THIS PAGE IS BLANK
Dimensional Drawing
Table of Contents
Instruction Manual AccuGlide 3 High Speed 2 Inch
Upper and Lower Taping Heads Type
Warranty Equipment Warranty and Limited Remedy
AccuGlide 3 Upper Taping Head - 2 inch, Type
Intended Use
THIS PAGE IS BLANK
How to use this Manual
Taping Head Contents
AccuGlide 3 High Speed 2 Inch Upper and Lower Taping Heads consist of
Part Name
THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT
Important Safeguards
Explanation of Signal Word Consequences
To reduce the risk associated with muscle strain
Figure 1-1 Replacement Labels/3M Part Numbers
Important Safeguards continued
Upper Taping Head Label Lower Taping Head Label 78-8070-1335-0
AccuGlide 3 - 2 - NA
8. Taping Head Dimensions
Specifications
1. Tape
2. Tape Width
Optional Tape Drum Mounting Position Figure 2/1 Dimensional Drawing
Specifications
443mm 17-7/16 in 350mm 13-3/4 in 278mm 10-15/16 in Side View M6
Mounting Holes 76mm 3 in. 50mm Tape Leg 76mm 3 in 95mm 4 3/4 in
Installation Guidelines
Installation
Tape Width Adjustment
To reduce the risk associated with sharp blade hazards
Tape Drum
Operation
Tape Supply Roll
Tape Adhesive Side
To reduce the risk associated with muscle strain
To reduce the risk associated with sharp blade hazards
To reduce the risk associated with impact hazards
Tape Loading - Upper Taping Head
Figure 3-5 - Tape Loading/Threading
To reduce the risk associated with sharp blade hazards
Figure 3-4 - Tape Loading/Threading
Figure 4-1 - Blade Replacement
Maintenance
To reduce the risk associated with sharp blade hazards
Blade Guard
Cleaning
Maintenance continued
Applying/Buffing Roller Replacement
To reduce the risk associated with sharp blade hazards
Shaft Figure 5-2 - Tape Web Alignment Adjustment Nut Tape Drum Brake
Adjustments
Tape Latch Alignment - Figure
Tape Drum Friction Brake - Figure
Adjusting Nut Figure 5-5 - One-Way Tension Roller
Adjustments continued
Applying Mechanism Spring
One-Way Tension Roller
Leading Tape Leg Length Adjustment - Figure
Adjustments continued
Assembly
Tape Leg Length
Troubleshooting Guide
Troubleshooting
Problem
Cause
Problem
Troubleshooting continued Troubleshooting Guide
Cause
Correction
Replacement Parts and Service
Spare Parts/Service Information
Recommended Spare Parts
Part Number
AccuGlide 3 High Speed 2 Inch Lower Taping Head, Type
Replacement Parts Illustrations and Parts Lists
AccuGlide 3 High Speed 2 Inch Upper Taping Head, Type
Tape Head
AccuGlide 3
AccuGlide 3 - 2 inch
Figure 10925 Haute
Figure 10925 - Upper Head
AccuGlide 3
AccuGlide 3 - 2 - NA
2012 January
Figure 10925 - 2 Upper Head
AccuGlide 3
Ref. No
3M Part No
Figure 10922 - Upper and Lower Heads
AccuGlide 3
AccuGlide 3 - 2 - NA
2012 January
Ref. No
AccuGlide 3 Figure 10922 - 2 Upper and Lower Heads
3M Part No
Description
Figure 10919 - Upper Head
AccuGlide 3
AccuGlide 3 - 2 - NA
2012 January
Figure 10919 - 2 Upper Head
AccuGlide 3
Ref. No
3M Part No
Figure 10923 - Upper and Lower Heads
AccuGlide 3
AccuGlide 3 - 2 - NA
2012 January
Ref. No
AccuGlide 3 Figure 10923 - 2 Upper and Lower Heads
3M Part No
Description
Figure 10921 - Upper and Lower Heads
AccuGlide 3
AccuGlide 3 - 2 - NA
2012 January
Ref. No
AccuGlide 3 Figure 10921 - 2 Upper and Lower Heads
3M Part No
Description
Figure 10401 - Upper and Lower Heads
AccuGlide 3
AccuGlide 3 - 2 - NA
2012 January
Ref. No
AccuGlide 3 Figure 10401 - 2 Latch Upper and Lower Heads
3M Part No
Description
Figure 10924 - Lower Head
AccuGlide 3
AccuGlide 3 - 2 - NA
2012 January
Figure 10924 - 2 Lower Head
AccuGlide 3
Ref. No
3M Part No
Figure 10920 - Lower Head
AccuGlide 3
AccuGlide 3 - 2 - NA
2012 January
Figure 10920- Lower Head
AccuGlide 3
Ref. No
3M Part No
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