Manuals / 3M / Computer Equipment / Tablet Accessory

3M 40800, 800rf 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06, St. Paul, MN

Models: 800rf 40800

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This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjust- ments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic 800rf Random case sealer.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition March 2012

The manufacturer reserves the right to change the product at any time without notice.

800rf-NA

2012 March

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3M 40800, 800rf manual 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06, St. Paul, MN

Contents

with AccuGlide Taping Heads Important Safety InformationRandom Case Sealer 800rf Type3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MNTechnical Assistance / Replacement Parts and Additional Manuals Replacement Parts and Service Information To Our CustomersIncluded with each machine is an Instructions and Parts List manual Replacement Parts and Additional ManualsTHIS PAGE IS BLANK SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS Replacement Parts And Service Information To Our CustomersIncluded with each machine is an Instructions and Parts List manual AVAILABLE DIRECT FROMTHIS PAGE IS BLANK 800rf Random Case Sealer TABLE OF CONTENTS - MANUAL 1 800rf Random Case SealerSafety PageTHIS PAGE IS BLANK 10. Safety devices TABLE OF CONTENTS continuedInstallation 11. Set-Up and AdjustmentsTHIS PAGE IS BLANK 13. Maintenance TABLE OF CONTENTS continued12. Troubleshooting 14. Additional InstructionsABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS3M-MaticTM 800rf Random Case Sealer, Type 1-INTRODUCTION1.1 Manufacturing Speciﬁcations / Description / Intended Use 1.2.4 How to Update the Manual in Case of 1.2.2 Manual Maintenance1.2 How to Read and Use the Instruction Manual 1-INTRODUCTION continued800rf-NA 2.2 Data for Technical Assistance and Service2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine 2012 March2-GENERAL INFORMATION continued 2.3 Warranty Contents-800rf Random Case Sealer3.2 Explanation of Signal Word and Possible Consequences 3-SAFETY3.1 General Safety Information E-StopTo reduce the risk associated with hazardous voltage 3.3 Table of WarningsTo reduce the risk associated with mechanical and electrical hazards To reduce the risk associated with pinches and entanglement hazardsTo reduce the risk associated with muscle strain To reduce the risk associated with sharp blade hazardsTo reduce the risk associated with ﬁre and explosion hazards To reduce the risk associated with pinches hazardsSee Section 3.5 Number of Operators 3.9 Personal Safety Measures3.4 Operators Qualiﬁcations 3.7 Residual HazardsRequired Skill 1 Machine OperatorTo reduce the risk associated with mechanical and electrical hazards Number ofPower SwitchAssembly SwitchLeg Height Adjustment Label Important Safeguards continued 78-8070-1333-578-8113-6882-4Figure 1-1 - Replacement Labels/3M Part Numbers on Tape Head 78-8113-8912-9 78-8113-6883-2 78-8070-1317-84.3 Operating Conditions 4-SPECIFICATIONS 4.1 Power Requirements4.2 Operating Rate To reduce the risk associated with ﬁreTape Application Leg Length - Optional 50mm ± 6mm 2 inch ±. 1/4 inch 4-SPECIFICATIONS continued 4.6 Tape Roll Diameter4.9 Box Weight and Size Capacities 4.8 Box Board1520mm 4-SPECIFICATIONS continued 4.10 Machine Dimensions 3308mm Max. 2050mm694mm 1094mm800rf 5-SHIPMENT-HANDLING-STORAGE, TRANSPORT5.1 Shipment and Handling of Packed Machine 5.2 Packaging for Overseas Shipment Optional - FigureRemoval of Pallet 6-UNPACKING6.1 Uncrating 6.2 Disposal of Packaging Materialsand Maintenance Work 7-INSTALLATIONclean environment See Speciﬁcations M8 x 16mm Socket Head Screws Adjustable Legs Height LabelOutside Safety Guards 7-INSTALLATION continuedInside Safety Guards Figure 7-7To reduce the risk associated with impact hazards 7-INSTALLATION continuedTo reduce the risk associated with mechanical and electrical hazards B1 B2 B10 B17-INSTALLATION AND SET-UP continued 7.6 Pneumatic & Control Board Connections continuedRear junction box connector. Figure 7-INSTALLATION AND SET-UP continuedFront junction box connector Figure Pneumatic & Control Board Connections - continuedSet the main switch 1 in ON I position 7-INSTALLATION AND SET-UP continued7.8 Check-Out Phases For Three-Phases Only 7.7 Preliminary Electric Check-OutOne Way 7-INSTALLATION AND SET-UP continued7.9 Completion of Taping Heads Tension3 6 5 8.1 Controls Board 1. Main switch Figure8-CONTROLS f e c b a d9.1 Operation Close the safety guards release the E-stops Press AUXILIARIES button9-OPERATION 9-OPERATION continued Automatic Operating Modes 9-OPERATION continued9.2 Operation Methods 9.3. Stop MethodsWarning light e Full taping line 9-OPERATION continued 9.4 AlarmsWarning light a Thermal switch activation motor overload f d c b eSafety Guard 10-SAFETY DEVICES OF THE MACHINE10.1 Blade and Safety Guards 10.3 Stop SwitchesAdhesive Adhesive Adhesive Adhesive Adhesive Adhesive 11 - SET UP AND ADJUSTMENTS11.1 Tape Loading on the Top Unit 11.4 Tape Drum Friction Brake Adjustment 11 - SET UP AND ADJUSTMENTS continuedadjust the screw 2 Figure 11.5 Adjustment of Taping Units According to11.6 Main Pressure Regulator 11 - SET UP AND ADJUSTMENTS continued11.8 Side Drives Pressure Adjustment 11.7 Centering Guides Pressure11.10 Upper Unit Descent Pressure Regulator 11 - SET UP AND ADJUSTMENTS continued11.9 Box Height Pick-up Side belts opening-closing speed regulators 11 - SET UP AND ADJUSTMENTS continued11.11 Pneumatic Speed Regulators Centering guides opening-closing speed regulators11.12 Speed Regulators of the Rear Flap Folder 11 - SET UP AND ADJUSTMENTS continued11.13 Adjustment of the Upper Unit Height Before 11 - SET UP AND ADJUSTMENTS continuedTowards A Towards A AfterBeforeAfter 11 - SET UP AND ADJUSTMENTS continued11.15 Adjustments of the Side Compression Rollers BeforePhotocell 11 - SET UP AND ADJUSTMENTS continued11.17 Use and Adjustments of the Photocells Photocell PhotocellProblem 12-TROUBLE-SHOOTING12.1 Troubleshooting Guide CauseProblem 12-TROUBLE-SHOOTING continuedTroubleshooting Guide Cause13.3 Recommended Frequency of Inspection and Maintenance Operations 13-MAINTENANCE AND REPAIRS13.1 Safety Measures see section 13.5 Check Efﬁciency of Safety Features13.9 Machine Lubrication 13-MAINTENANCE AND REPAIRS continued13.8 Securities Check-up 13.10 Suggested Products for LubricationTo reduce the risk associated with mechanical and electrical hazards Maintenance continued13.11 Side Drive Belts Replacement To reduce the risk associated with impact hazardsTo reduce the risk associated with mechanical and electrical hazards 13-MAINTENANCE AND REPAIRS continuedRemove the locking screws and the protection covers 13.13 Adjustment of the Upper Assembly Descent Brake Adjustments continued 13.12 Box Drive Belt TensionFigure 13-14 Box Drive Belt Tension Adjustment Box Drive BeltTHIS PAGE IS BLANK Date 13-MAINTENANCE AND REPAIRS continued13.14 List of the Maintenance Operations Description of OperationTHIS PAGE IS BLANK 14-ADDITIONAL INSTRUCTIONS 14.2 Emergency Procedures15.3 List of Safety Features 15-ENCLOSURES / SPECIAL INFOTHIS PAGE IS BLANK 800rf-NA 16-Electrical Technical DiagramTo reduce the risk associated with mechanical and electrical hazards 2012 March3B 4C 16-TECHNICAL DIAGRAMS16.1 Electric Diagram - Page 2A see next Page 2B 3A 4A 3B 4C 16-TECHNICAL DIAGRAMS continued16.1 Electric Diagram - Page 2B see previous Page 2A Column Cylinder Block Pressers 16-Pneumatic Technical DiagramStop Box Cylinder 16.3 Spare Parts Order Replacement Parts Ordering Information and Service16-TECHNICAL DOCUMENTATION AND INFORMATION continued Part NumberTHIS PAGE IS BLANK 800rf Random Case Sealer, Type Frame Assemblies To Order Parts Options and AccessoriesOption/Accessory Part NumberTHIS PAGE IS BLANK 15082 See End of Manual for Infeed Conveyor Illustrations and Parts Lists800rf Random Case Sealer Components2012 0DUFK 800rf800rf-NA 3M Part No 800rfRef. No Description800rf 800rf-NA3M Part No 800rfRef. No Description800rf 800rf-NA3M Part No 800rfRef. No Description2012 0DUFK 800rf800rf-NA 3M Part No 800rfRef. No Description2012 0DUFK 800rf800rf-NA 3M Part No 800rfRef. No Description800rf 800rf-NA3M Part No 800rfRef. No Description2012 0DUFK 800rf800rf-NA 3M Part No 800rfRef. No Description1918 800rf1819 800rf-NADescription Ref. No3M Part No 800rf-NA 800rf1414 2012 0DUFK3M Part No 800rfRef. No DescriptionFigure 15079 800rf Random Case SealerOptional 800rf-NARef. No 800rfFigure 15079 3M Part No800rf-NA 800rf Random Case SealerFigure 15079 20120DUFKRef. No 800rfFigure 15079 3M Part No800rf-NA 800rf Random Case SealerFigure 15082 2012 0DUFKRef. No 800rfFigure 15082 3M Part No800rf SealerCase 800rfRef. No 800rfFigure 15082 3M Part No800rf-NA 800rfFigure 15082 2012 0DUFKRef. No 800rfFigure 15082 3M Part No58-71 800rf8681 33-70Ref. No 800rfFigure 15294 3M Part No800rf-NA 800rf Random Case SealerFigure 15294 2012 0DUFKRef. No 800rfFigure 15294 3M Part No800rf-NA 3232800rf 30303M Part No 800rfRef. No Description800rf-NA 800rf0rf Random Case SealerFigure 1509615296 2012 0DUFKRef No 800rfFigure 15296 3M Part Number800rf-NA 800rfFigure 15296 Ref No 800rfFigure 15296 3M Part NumberTHIS PAGE IS BLANK 800rf-NA 800rfInfeed Conveyor Frame Assemblies 2012 March800rf-NA 800rfOPTIONAL 2012 March3M Part No 800rfRef. No Description2012 March 800rf800rf-NA 10 13M Part No 800rfRef. No DescriptionMotor - See Figure 800rf14 15 800rf-NA3M Part No 800rfRef. No Description2012 March 800rf800rf-NA 3M Part No 800rfRef. No Description2012 March 800rf800rf-NA 3M Part No 800rfRef. No DescriptionTHIS PAGE IS BLANK Type Instructions and Parts List3M-Matic Accuglide Upper and Lower High Speed Taping Heads 2 Inch Important Safety InformationPage Technical Assistance / Replacement Parts and Additional Manuals Replacement Parts and Service Information To Our CustomersIncluded with each machine is an Instructions and Parts List manual United StatesTHIS PAGE IS BLANK SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS Replacement Parts And Service Information To Our CustomersIncluded with each machine is an Instructions and Parts List manual AVAILABLE DIRECT FROMTHIS PAGE IS BLANK Instruction Manual AccuGlide 3 High Speed 2 Inch Table of ContentsDimensional Drawing Upper and Lower Taping Heads TypeWarranty Equipment Warranty and Limited Remedy Intended Use AccuGlide 3 Upper Taping Head - 2 inch, TypeTHIS PAGE IS BLANK AccuGlide 3 High Speed 2 Inch Upper and Lower Taping Heads consist of Taping Head ContentsHow to use this Manual Part NameExplanation of Signal Word Consequences Important SafeguardsTHEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT To reduce the risk associated with muscle strainUpper Taping Head Label Lower Taping Head Label 78-8070-1335-0 Important Safeguards continuedFigure 1-1 Replacement Labels/3M Part Numbers AccuGlide 3 - 2 - NA1. Tape Specifications8. Taping Head Dimensions 2. Tape Width443mm 17-7/16 in 350mm 13-3/4 in 278mm 10-15/16 in Side View M6 SpecificationsOptional Tape Drum Mounting Position Figure 2/1 Dimensional Drawing Mounting Holes 76mm 3 in. 50mm Tape Leg 76mm 3 in 95mm 4 3/4 inTape Width Adjustment InstallationInstallation Guidelines To reduce the risk associated with sharp blade hazardsTape Supply Roll OperationTape Drum Tape Adhesive SideTo reduce the risk associated with impact hazards To reduce the risk associated with sharp blade hazardsTo reduce the risk associated with muscle strain Tape Loading - Upper Taping HeadFigure 3-5 - Tape Loading/Threading To reduce the risk associated with sharp blade hazardsFigure 3-4 - Tape Loading/Threading To reduce the risk associated with sharp blade hazards MaintenanceFigure 4-1 - Blade Replacement Blade GuardApplying/Buffing Roller Replacement Maintenance continuedCleaning To reduce the risk associated with sharp blade hazardsTape Latch Alignment - Figure AdjustmentsShaft Figure 5-2 - Tape Web Alignment Adjustment Nut Tape Drum Brake Tape Drum Friction Brake - FigureApplying Mechanism Spring Adjustments continuedAdjusting Nut Figure 5-5 - One-Way Tension Roller One-Way Tension RollerAssembly Adjustments continuedLeading Tape Leg Length Adjustment - Figure Tape Leg LengthProblem TroubleshootingTroubleshooting Guide CauseCause Troubleshooting continued Troubleshooting GuideProblem CorrectionRecommended Spare Parts Spare Parts/Service InformationReplacement Parts and Service Part NumberAccuGlide 3 High Speed 2 Inch Lower Taping Head, Type Replacement Parts Illustrations and Parts ListsAccuGlide 3 High Speed 2 Inch Upper Taping Head, Type AccuGlide 3 - 2 inch AccuGlide 3Tape Head Figure 10925 HauteAccuGlide 3 - 2 - NA AccuGlide 3Figure 10925 - Upper Head 2012 JanuaryRef. No AccuGlide 3Figure 10925 - 2 Upper Head 3M Part NoAccuGlide 3 - 2 - NA AccuGlide 3Figure 10922 - Upper and Lower Heads 2012 January3M Part No AccuGlide 3 Figure 10922 - 2 Upper and Lower HeadsRef. No DescriptionAccuGlide 3 - 2 - NA AccuGlide 3Figure 10919 - Upper Head 2012 JanuaryRef. No AccuGlide 3Figure 10919 - 2 Upper Head 3M Part NoAccuGlide 3 - 2 - NA AccuGlide 3Figure 10923 - Upper and Lower Heads 2012 January3M Part No AccuGlide 3 Figure 10923 - 2 Upper and Lower HeadsRef. No DescriptionAccuGlide 3 - 2 - NA AccuGlide 3Figure 10921 - Upper and Lower Heads 2012 January3M Part No AccuGlide 3 Figure 10921 - 2 Upper and Lower HeadsRef. No DescriptionAccuGlide 3 - 2 - NA AccuGlide 3Figure 10401 - Upper and Lower Heads 2012 January3M Part No AccuGlide 3 Figure 10401 - 2 Latch Upper and Lower HeadsRef. No DescriptionAccuGlide 3 - 2 - NA AccuGlide 3Figure 10924 - Lower Head 2012 JanuaryRef. No AccuGlide 3Figure 10924 - 2 Lower Head 3M Part NoAccuGlide 3 - 2 - NA AccuGlide 3Figure 10920 - Lower Head 2012 JanuaryRef. No AccuGlide 3Figure 10920- Lower Head 3M Part NoTHIS PAGE IS BLANK