800rf Type
Important Safety Information
Random Case Sealer
with AccuGlide Taping Heads
St. Paul, MN
3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06
Replacement Parts and Additional Manuals
Replacement Parts and Service Information To Our Customers
Included with each machine is an Instructions and Parts List manual
Technical Assistance / Replacement Parts and Additional Manuals
THIS PAGE IS BLANK
AVAILABLE DIRECT FROM
Replacement Parts And Service Information To Our Customers
Included with each machine is an Instructions and Parts List manual
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
THIS PAGE IS BLANK
Page
TABLE OF CONTENTS - MANUAL 1 800rf Random Case Sealer
Safety
800rf Random Case Sealer
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11. Set-Up and Adjustments
TABLE OF CONTENTS continued
Installation
10. Safety devices
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14. Additional Instructions
TABLE OF CONTENTS continued
12. Troubleshooting
13. Maintenance
LIST OF ABBREVIATIONS, ACRONYMS
ABBREVIATIONS AND ACRONYMS
3M-MaticTM 800rf Random Case Sealer, Type
1-INTRODUCTION
1.1 Manufacturing Specifications / Description / Intended Use
1-INTRODUCTION continued
1.2.2 Manual Maintenance
1.2 How to Read and Use the Instruction Manual
1.2.4 How to Update the Manual in Case of
2012 March
2.2 Data for Technical Assistance and Service
2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine
800rf-NA
Contents-800rf Random Case Sealer
2-GENERAL INFORMATION continued 2.3 Warranty
E-Stop
3-SAFETY
3.1 General Safety Information
3.2 Explanation of Signal Word and Possible Consequences
To reduce the risk associated with pinches and entanglement hazards
3.3 Table of Warnings
To reduce the risk associated with mechanical and electrical hazards
To reduce the risk associated with hazardous voltage
To reduce the risk associated with pinches hazards
To reduce the risk associated with sharp blade hazards
To reduce the risk associated with fire and explosion hazards
To reduce the risk associated with muscle strain
3.7 Residual Hazards
3.9 Personal Safety Measures
3.4 Operators Qualifications
See Section 3.5 Number of Operators
Number of
Skill 1 Machine Operator
To reduce the risk associated with mechanical and electrical hazards
Required
Switch
Switch
Assembly
Power
on Tape Head 78-8113-8912-9 78-8113-6883-2 78-8070-1317-8
Important Safeguards continued 78-8070-1333-578-8113-6882-4
Figure 1-1 - Replacement Labels/3M Part Numbers
Leg Height Adjustment Label
To reduce the risk associated with fire
4-SPECIFICATIONS 4.1 Power Requirements
4.2 Operating Rate
4.3 Operating Conditions
4.8 Box Board
4-SPECIFICATIONS continued 4.6 Tape Roll Diameter
4.9 Box Weight and Size Capacities
Tape Application Leg Length - Optional 50mm ± 6mm 2 inch ±. 1/4 inch
1094mm
4-SPECIFICATIONS continued 4.10 Machine Dimensions 3308mm Max. 2050mm
694mm
1520mm
5.2 Packaging for Overseas Shipment Optional - Figure
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT
5.1 Shipment and Handling of Packed Machine
800rf
6.2 Disposal of Packaging Materials
6-UNPACKING
6.1 Uncrating
Removal of Pallet
M8 x 16mm Socket Head Screws Adjustable Legs Height Label
7-INSTALLATION
clean environment See Specifications
and Maintenance Work
Figure 7-7
7-INSTALLATION continued
Inside Safety Guards
Outside Safety Guards
B1 B2 B10 B1
7-INSTALLATION continued
To reduce the risk associated with mechanical and electrical hazards
To reduce the risk associated with impact hazards
7.6 Pneumatic & Control Board Connections continued
7-INSTALLATION AND SET-UP continued
Pneumatic & Control Board Connections - continued
7-INSTALLATION AND SET-UP continued
Front junction box connector Figure
Rear junction box connector. Figure
7.7 Preliminary Electric Check-Out
7-INSTALLATION AND SET-UP continued
7.8 Check-Out Phases For Three-Phases Only
Set the main switch 1 in ON I position
Tension
7-INSTALLATION AND SET-UP continued
7.9 Completion of Taping Heads
One Way
f e c b a d
8.1 Controls Board 1. Main switch Figure
8-CONTROLS
3 6 5
9.1 Operation
Close the safety guards release the E-stops Press AUXILIARIES button
9-OPERATION
9-OPERATION continued
9.3. Stop Methods
9-OPERATION continued
9.2 Operation Methods
Automatic Operating Modes
f d c b e
9-OPERATION continued 9.4 Alarms
Warning light a Thermal switch activation motor overload
Warning light e Full taping line
10.3 Stop Switches
10-SAFETY DEVICES OF THE MACHINE
10.1 Blade and Safety Guards
Safety Guard
Adhesive Adhesive Adhesive Adhesive Adhesive Adhesive
11 - SET UP AND ADJUSTMENTS
11.1 Tape Loading on the Top Unit
11.5 Adjustment of Taping Units According to
11 - SET UP AND ADJUSTMENTS continued
adjust the screw 2 Figure
11.4 Tape Drum Friction Brake Adjustment
11.7 Centering Guides Pressure
11 - SET UP AND ADJUSTMENTS continued
11.8 Side Drives Pressure Adjustment
11.6 Main Pressure Regulator
11.10 Upper Unit Descent Pressure Regulator
11 - SET UP AND ADJUSTMENTS continued
11.9 Box Height Pick-up
Centering guides opening-closing speed regulators
11 - SET UP AND ADJUSTMENTS continued
11.11 Pneumatic Speed Regulators
Side belts opening-closing speed regulators
11.12 Speed Regulators of the Rear Flap Folder
11 - SET UP AND ADJUSTMENTS continued
11.13 Adjustment of the Upper Unit Height
Towards A After
11 - SET UP AND ADJUSTMENTS continued
Towards A
Before
Before
11 - SET UP AND ADJUSTMENTS continued
11.15 Adjustments of the Side Compression Rollers
BeforeAfter
Photocell
11 - SET UP AND ADJUSTMENTS continued
11.17 Use and Adjustments of the Photocells Photocell
Photocell
Cause
12-TROUBLE-SHOOTING
12.1 Troubleshooting Guide
Problem
Cause
12-TROUBLE-SHOOTING continued
Troubleshooting Guide
Problem
13.5 Check Efficiency of Safety Features
13-MAINTENANCE AND REPAIRS
13.1 Safety Measures see section
13.3 Recommended Frequency of Inspection and Maintenance Operations
13.10 Suggested Products for Lubrication
13-MAINTENANCE AND REPAIRS continued
13.8 Securities Check-up
13.9 Machine Lubrication
To reduce the risk associated with impact hazards
Maintenance continued
13.11 Side Drive Belts Replacement
To reduce the risk associated with mechanical and electrical hazards
To reduce the risk associated with mechanical and electrical hazards
13-MAINTENANCE AND REPAIRS continued
Remove the locking screws and the protection covers
Box Drive Belt
Adjustments continued 13.12 Box Drive Belt Tension
Figure 13-14 Box Drive Belt Tension Adjustment
13.13 Adjustment of the Upper Assembly Descent Brake
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Description of Operation
13-MAINTENANCE AND REPAIRS continued
13.14 List of the Maintenance Operations
Date
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15-ENCLOSURES / SPECIAL INFO
14.2 Emergency Procedures
15.3 List of Safety Features
14-ADDITIONAL INSTRUCTIONS
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2012 March
16-Electrical Technical Diagram
To reduce the risk associated with mechanical and electrical hazards
800rf-NA
3B 4C
16-TECHNICAL DIAGRAMS
16.1 Electric Diagram - Page 2A see next Page 2B
3A 4A 3B 4C
16-TECHNICAL DIAGRAMS continued
16.1 Electric Diagram - Page 2B see previous Page 2A
Column Cylinder Block Pressers
16-Pneumatic Technical Diagram
Stop Box Cylinder
Part Number
Replacement Parts Ordering Information and Service
16-TECHNICAL DOCUMENTATION AND INFORMATION continued
16.3 Spare Parts Order
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Part Number
Options and Accessories
Option/Accessory
800rf Random Case Sealer, Type Frame Assemblies To Order Parts
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Components
See End of Manual for Infeed Conveyor Illustrations and Parts Lists
800rf Random Case Sealer
15082
2012 0DUFK
800rf
800rf-NA
Description
800rf
Ref. No
3M Part No
800rf-NA
800rf
Description
800rf
Ref. No
3M Part No
800rf-NA
800rf
Description
800rf
Ref. No
3M Part No
2012 0DUFK
800rf
800rf-NA
Description
800rf
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3M Part No
2012 0DUFK
800rf
800rf-NA
Description
800rf
Ref. No
3M Part No
800rf-NA
800rf
Description
800rf
Ref. No
3M Part No
2012 0DUFK
800rf
800rf-NA
Description
800rf
Ref. No
3M Part No
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800rf
1819
1918
Description
Ref. No
3M Part No
2012 0DUFK
800rf
1414
800rf-NA
Description
800rf
Ref. No
3M Part No
800rf-NA
800rf Random Case Sealer
Optional
Figure 15079
3M Part No
800rf
Figure 15079
Ref. No
20120DUFK
800rf Random Case Sealer
Figure 15079
800rf-NA
3M Part No
800rf
Figure 15079
Ref. No
2012 0DUFK
800rf Random Case Sealer
Figure 15082
800rf-NA
3M Part No
800rf
Figure 15082
Ref. No
800rf
Sealer
Case
800rf
3M Part No
800rf
Figure 15082
Ref. No
2012 0DUFK
800rf
Figure 15082
800rf-NA
3M Part No
800rf
Figure 15082
Ref. No
33-70
800rf
8681
58-71
3M Part No
800rf
Figure 15294
Ref. No
2012 0DUFK
800rf Random Case Sealer
Figure 15294
800rf-NA
3M Part No
800rf
Figure 15294
Ref. No
3030
3232
800rf
800rf-NA
Description
800rf
Ref. No
3M Part No
2012 0DUFK
800rf0rf Random Case Sealer
Figure 1509615296
800rf-NA
3M Part Number
800rf
Figure 15296
Ref No
800rf-NA
800rf
Figure 15296
3M Part Number
800rf
Figure 15296
Ref No
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2012 March
800rf
Infeed Conveyor Frame Assemblies
800rf-NA
2012 March
800rf
OPTIONAL
800rf-NA
Description
800rf
Ref. No
3M Part No
10 1
800rf
800rf-NA
2012 March
Description
800rf
Ref. No
3M Part No
800rf-NA
800rf
14 15
Motor - See Figure
Description
800rf
Ref. No
3M Part No
2012 March
800rf
800rf-NA
Description
800rf
Ref. No
3M Part No
2012 March
800rf
800rf-NA
Description
800rf
Ref. No
3M Part No
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Important Safety Information
Instructions and Parts List
3M-Matic Accuglide Upper and Lower High Speed Taping Heads 2 Inch
Type
Page
United States
Replacement Parts and Service Information To Our Customers
Included with each machine is an Instructions and Parts List manual
Technical Assistance / Replacement Parts and Additional Manuals
THIS PAGE IS BLANK
AVAILABLE DIRECT FROM
Replacement Parts And Service Information To Our Customers
Included with each machine is an Instructions and Parts List manual
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
THIS PAGE IS BLANK
Upper and Lower Taping Heads Type
Table of Contents
Dimensional Drawing
Instruction Manual AccuGlide 3 High Speed 2 Inch
Warranty Equipment Warranty and Limited Remedy
AccuGlide 3 Upper Taping Head - 2 inch, Type
Intended Use
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Part Name
Taping Head Contents
How to use this Manual
AccuGlide 3 High Speed 2 Inch Upper and Lower Taping Heads consist of
To reduce the risk associated with muscle strain
Important Safeguards
THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT
Explanation of Signal Word Consequences
AccuGlide 3 - 2 - NA
Important Safeguards continued
Figure 1-1 Replacement Labels/3M Part Numbers
Upper Taping Head Label Lower Taping Head Label 78-8070-1335-0
2. Tape Width
Specifications
8. Taping Head Dimensions
1. Tape
Mounting Holes 76mm 3 in. 50mm Tape Leg 76mm 3 in 95mm 4 3/4 in
Specifications
Optional Tape Drum Mounting Position Figure 2/1 Dimensional Drawing
443mm 17-7/16 in 350mm 13-3/4 in 278mm 10-15/16 in Side View M6
To reduce the risk associated with sharp blade hazards
Installation
Installation Guidelines
Tape Width Adjustment
Tape Adhesive Side
Operation
Tape Drum
Tape Supply Roll
Tape Loading - Upper Taping Head
To reduce the risk associated with sharp blade hazards
To reduce the risk associated with muscle strain
To reduce the risk associated with impact hazards
Figure 3-5 - Tape Loading/Threading
To reduce the risk associated with sharp blade hazards
Figure 3-4 - Tape Loading/Threading
Blade Guard
Maintenance
Figure 4-1 - Blade Replacement
To reduce the risk associated with sharp blade hazards
To reduce the risk associated with sharp blade hazards
Maintenance continued
Cleaning
Applying/Buffing Roller Replacement
Tape Drum Friction Brake - Figure
Adjustments
Shaft Figure 5-2 - Tape Web Alignment Adjustment Nut Tape Drum Brake
Tape Latch Alignment - Figure
One-Way Tension Roller
Adjustments continued
Adjusting Nut Figure 5-5 - One-Way Tension Roller
Applying Mechanism Spring
Tape Leg Length
Adjustments continued
Leading Tape Leg Length Adjustment - Figure
Assembly
Cause
Troubleshooting
Troubleshooting Guide
Problem
Correction
Troubleshooting continued Troubleshooting Guide
Problem
Cause
Part Number
Spare Parts/Service Information
Replacement Parts and Service
Recommended Spare Parts
AccuGlide 3 High Speed 2 Inch Lower Taping Head, Type
Replacement Parts Illustrations and Parts Lists
AccuGlide 3 High Speed 2 Inch Upper Taping Head, Type
Figure 10925 Haute
AccuGlide 3
Tape Head
AccuGlide 3 - 2 inch
2012 January
AccuGlide 3
Figure 10925 - Upper Head
AccuGlide 3 - 2 - NA
3M Part No
AccuGlide 3
Figure 10925 - 2 Upper Head
Ref. No
2012 January
AccuGlide 3
Figure 10922 - Upper and Lower Heads
AccuGlide 3 - 2 - NA
Description
AccuGlide 3 Figure 10922 - 2 Upper and Lower Heads
Ref. No
3M Part No
2012 January
AccuGlide 3
Figure 10919 - Upper Head
AccuGlide 3 - 2 - NA
3M Part No
AccuGlide 3
Figure 10919 - 2 Upper Head
Ref. No
2012 January
AccuGlide 3
Figure 10923 - Upper and Lower Heads
AccuGlide 3 - 2 - NA
Description
AccuGlide 3 Figure 10923 - 2 Upper and Lower Heads
Ref. No
3M Part No
2012 January
AccuGlide 3
Figure 10921 - Upper and Lower Heads
AccuGlide 3 - 2 - NA
Description
AccuGlide 3 Figure 10921 - 2 Upper and Lower Heads
Ref. No
3M Part No
2012 January
AccuGlide 3
Figure 10401 - Upper and Lower Heads
AccuGlide 3 - 2 - NA
Description
AccuGlide 3 Figure 10401 - 2 Latch Upper and Lower Heads
Ref. No
3M Part No
2012 January
AccuGlide 3
Figure 10924 - Lower Head
AccuGlide 3 - 2 - NA
3M Part No
AccuGlide 3
Figure 10924 - 2 Lower Head
Ref. No
2012 January
AccuGlide 3
Figure 10920 - Lower Head
AccuGlide 3 - 2 - NA
3M Part No
AccuGlide 3
Figure 10920- Lower Head
Ref. No
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