f. Troubleshooting Flow Chart - Quick Reference...

Does

main burner

remain

lit?

Yes

No

Third Visual Check

(Does Main Burner Ignite?)

 

 

 

 

 

 

 

De-energize

Does

 

 

 

the system and disconnect

the Flame Probe

 

 

 

Flame Sensor from the

 

 

 

DSI Module. Connect an ohmmeter

have carbon or

 

 

 

 

No

 

 

 

across the Flame Sensor

dust build

 

 

 

 

 

 

Sensor and ground.

 

up?

 

 

 

 

 

 

 

Is resistance less

 

 

 

 

 

 

 

than 50 mega-ohms?

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

Does

ignitor spark turn "OFF" with main burner flame still present?

Yes

Control's heat requirements satisfied.

DSI cycle is complete.

Does ignitor spark continue with burner flame present?

No

Remove Flame Sensor Assembly.

Clean the surface of the Flame Sensor Rod with fine steel wool or emery cloth, then reinstall.

Energize system and check for proper operation.

Yes

 

Replace

 

 

 

 

 

Yes

 

DSI Module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

Connect

ohmmeter across Flame Sensor lead terminal and Flame Sensor. Does continuity

exist?

No

Replace Flame Sensor Assembly.

Energize system and check for proper operation.

Is

DSI Module "GND" terminal properly connected to ground?

No

Correct

ground wiring

Is

Flame Sensor Probe properly located in the flame? Proper flame location would provide adequate flame current yet will not exceed maximum rod temperature. Microammeter reads 2µa or

greater.

Yes

Yes

Reposition Flame Sensor Probe to achieve a

 

 

 

2µa or greater sensor current or, if

 

 

 

 

 

No

unattainable, replace the Sensor Probe

 

 

 

 

 

Assembly.

 

 

 

 

 

 

 

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ADC AD-410 service manual Third Visual Check