Operation Section | Alamo 803350C instruction

OPERATION SECTION

OPERATION SECTION

Operation Section 4-1

© 2009 Alamo Group Inc.

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Alamo 803350C manual Operation Section

Contents

FLAIL MOWER VERSA PRO1502 E. Walnut Seguin, Texas 78155 Email: parts@alamo-industrial.com To the Owner/Operator/Dealer Page Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video SAFETY SECTION TABLE OF CONTENTSASSEMBLY SECTION INTRODUCTION SECTION MAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page Safety Section SAFETY SECTION General Safety Instructions and Practices SAFETYSAFETY “Wait a minute...Save a life!” Operator Safety Instructions and Practices VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 Transporting Safety Instructions and Practices VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SAFETYSAFETY VERSA PRO 03/09 SEE YOUR ALAMO DEALER Concluding Safety Instructions and Practices Decal Location PART NO ITEMTYPE DESCRIPTION Decal Description P/N DANGER! Keep Away - Rotating Blades P/N P/N DANGER! Crushing and Pinch Points P/N Red Relector Tape P/N Yellow Relector Tape IMPORTANT - Use ALAMO Genuine Flail Parts P/N Cutting Height Adjustment Chart P/N 8 Hour Lubrication Chart NAME LOGO - Alamo Industrial P/N NAME - VERSA PRO ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N PELIGRO! Spanish Translation for Driveline Safety INFORMATION - 8 Hour Lubrication Chart P/N SAFETY Employer-EmployeeOperator Regulations Federal Laws and RegulationsEmployer Responsibilities Child Labor Under 16 Years of AgePage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Introduction Section INTRODUCTION SECTION INTRODUCTION INTRODUCTION VERSA PRO 03/09 Attention Owner/Operator Assembly Section ASSEMBLY SECTION TRACTOR PREPARATION ASSEMBLYASSEMBLY MAINFRAME TO ATTACHMENT FRAME ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY DRIVELINE ATTACHMENT CENTER & WING MOWER ASSEMBLY LIFT FRAME TO MOWER WING MOWER ATTACHMENT ELECTRICAL CONNECTION AT MOWER ELECTRICAL CONNECTION AT TRACTOR FL-0108 CENTER MOWER ASSEMBLY 1. Attach outboard bearing plate to cutterhousing ASM-FL-0052 ASM-FL-0111 INSTALLATION OF CENTER MOWER HYDRAULIC CONNECTIONS HOSE CONNECTION AT TRACTOR HYDRAULIC CONNECTIONS TO PUMP HYDRAULIC CONNECTIONS TO CYLINDERHYDRAULIC CONNECTIONS TO FILTER Right Wing Hydraulic Motor HYDRAULIC CONNECTION MOTORSLeft Wing Hydraulic Motor KNIVES HYDRAULICFINAL CHECK Operation Section OPERATION SECTION OPERATION OPERATIONALAMO INDUSTRIAL VERSA PRO FLAIL OPERATION INSTRUCTIONS FRONT MOWER SPECIFICATIONS PERSONAL PROTECTIVE EQUIPMENT PPE 1. OPERATOR REQUIREMENTS Tractor Requirements and Capabilities 1.2 Tractor Safety Devices1.1 ROPS and Seat Belt 1.5 Front End Weight 1.3 Tractor Horsepower1.6 Power Take Off PTO 1.4 Tractor Hydraulics 2.2 Dismounting the Tractor 2. GETTING ON AND OFF THE TRACTOR2.1 Boarding the Tractor 3. STARTING THE TRACTOR 4. SETTING THE MOWER Leveling Deck Roller Height Adjustment 5.1 Driveline Length Check 5. DRIVELINE ATTACHMENT Engagement Check Procedure “Bottoming Out” Check Procedure” 6.1 Mower Pre-OperationInspection/Service 6. PRE-OPERATIONINSPECTION AND SERVICE 6.2 Tractor Pre-OperationInspection/Service VERSA PRO 03/09 •Inspect the condition of the drive belts •Check the condition of the flail unit hinge pins DO NOT OPERATE an UNSAFE TRACTOR or MOWER Flail-WingMower PRE-OPERATIONInspection Tractor PRE-OPERATIONInspection 7. DRIVING THE TRACTOR AND IMPLEMENT 7.1 Starting the Tractor Transport Position 7.2 Brake and Differential Lock Setting7.3 Operating the Mower Wing Operating Position OPS-F-0049 7.4 Driving the Tractor and Implement7.5 Crossing Ditches and Steep Inclines OPS-F-0050 8. OPERATING THE TRACTOR AND IMPLEMENT 8.1 Foreign Debris Hazard 8.3 Engaging the Power to Take Off PTO 8.2 Bystander/Passersby Precautions 8.4 PTO RPM and Ground Speed 9. Operating the Mower VERSA PRO 03/09 9.1 Shutting Down the Implement 10. DISCONNECTING THE MOWER FROM THE TRACTOR OPS-F-0056 12. TRANSPORTING THE TRACTOR AND IMPLEMENT 11. MOWER STORAGE VERSA PRO 03/09 12.1 Transporting on Public Roadways VERSA PRO 03/09 12.2 Hauling the Tractor and Implement TROUBLE 13. TROUBLESHOOTING GUIDEPOSSIBLE CAUSE POSSIBLE REMEDY TROUBLESHOOTING GUIDE Cont’d OPERATION Maintenance Section MAINTENANCE SECTION DAILY CHECKS MAINTENANCEMAINTENANCE LUBRICATION INFORMATION CHANGING HYDRAULIC SYSTEM FILTER CHANGING HYDRAULIC SYSTEM FILTER Cont’d 6.Install the new filter GENERAL ADJUSTING CUTTING HEIGHTREPLACING CUTTER UNIT DRIVE BELTS Image Mnt-FL-0020 ROLLER BEARING REPLACEMENT OUTBOARD BEARING. Mnt-FL-0021 CUTTERSHAFT BEARING REPLACEMENT INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058 CUTTERSHAFT BEARING REPLACEMENT Cont’d Changing to Forward or Reverse Rotation CUTTERSHAFT REPLACEMENTReplacing Cutter Unit Knives WING MOWER HYDRAULICS INITIAL START-UPPROCEDURESHYDRAULIC PUMPS GENERAL Replacing Inner Pump REPLACING HYDRAULIC PUMPSReplacing Outer Pump Mnt-FL-0080 RESERVOIRSOLENOID CONTROL VALVE CHECKING SOLENOID VALVE DISASSEMBLYSOLENOID CONTROL VALVE Cont’d INSPECTION REASSEMBLY HYDRAULIC MOTOR 1.Wash all parts thoroughly in a suitable solvent LIFT CYLINDERS DISASSEMBLY OF LIFT CYLINDER TO CLEAN AND INSPECT EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENTTO ADJUST TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH SLIP CLUTCH PRECAUTIONS TO REPLACE SHIELDS MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE TO TEST FOR FROZEN CLUTCHES VERSA PRO TANK FILLING INSTRUCTIONS Cylinder Rod Maintenance PROPER TORQUE FOR FASTENERS STORAGEPage LIMITED WARRANTY ALAMO-INDUSTRIALALAMO INDUSTRIAL guards in place TO THE OWNER/OPERATOR/DEALERKeep children away from danger all day, every day Printed in USA VERSA PRO - SOM 3/09P/N 803350C