Lift Cylinders, Disassembly Of Lift Cylinder | Alamo 803350C

LIFT CYLINDERS

MAINTENANCE

LIFT CYLINDERS

DISASSEMBLY OF LIFT CYLINDER

For part numbers and illustration, refer to the Parts Listing section.

1.Disconnect hoses at cylinder. Cap all hoses to prevent fluid contamination. Remove cylinder from unit.

2.Remove reducer bushing and snap ring which retains the rod guide. Remove rod guide, rod, and piston. Remove guide and piston from rod.

3.Replace all "O" rings, back-up washers, and rod wiper. Inspect rod, guide, piston, and body for damage.

4.Clean inside of cylinder with mineral spirits. DO NOT wipe dry; air dry instead. Lint, dirt, and, grit can cause immediate or premature failure.

5.Lubricate all parts with clean hydraulic oil and reassemble.

6.Reinstall cylinder with stop located on the upper side, to prevent bending the rod.

VERSA PRO 03/09

Maintenance Section 5-19

© 2009 Alamo Group Inc.

MAINTENANCE

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Alamo 803350C manual Lift Cylinders, Disassembly Of Lift Cylinder, Maintenance

Contents

Email: parts@alamo-industrial.com VERSA PROFLAIL MOWER 1502 E. Walnut Seguin, Texas 78155 To the Owner/Operator/Dealer Page Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video INTRODUCTION SECTION TABLE OF CONTENTSSAFETY SECTION ASSEMBLY SECTION MAINTENANCE SECTION EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT Page Safety Section SAFETY SECTION SAFETY SAFETYGeneral Safety Instructions and Practices “Wait a minute...Save a life!” Operator Safety Instructions and Practices SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY Transporting Safety Instructions and Practices SAFETY SAFETYVERSA PRO 03/09 SAFETY SAFETYVERSA PRO 03/09 SAFETY SEE YOUR ALAMO DEALER Concluding Safety Instructions and Practices Decal Location DESCRIPTION ITEMPART NO TYPE Decal Description P/N DANGER! Keep Away - Rotating Blades P/N P/N DANGER! Crushing and Pinch Points P/N Red Relector Tape P/N Yellow Relector Tape IMPORTANT - Use ALAMO Genuine Flail Parts P/N Cutting Height Adjustment Chart P/N 8 Hour Lubrication Chart NAME LOGO - Alamo Industrial P/N NAME - VERSA PRO ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N PELIGRO! Spanish Translation for Driveline Safety INFORMATION - 8 Hour Lubrication Chart P/N VERSA PRO 03/09 Child Labor Under 16 Years of Age Federal Laws and RegulationsEmployer-EmployeeOperator Regulations Employer ResponsibilitiesPage Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Introduction Section INTRODUCTION SECTION INTRODUCTION INTRODUCTION INTRODUCTION Attention Owner/Operator Assembly Section ASSEMBLY SECTION ASSEMBLY ASSEMBLYTRACTOR PREPARATION MAINFRAME TO ATTACHMENT FRAME ASSEMBLY TRACTOR TO ATTACHMENT FRAME ASSEMBLY DRIVELINE ATTACHMENT CENTER & WING MOWER ASSEMBLY LIFT FRAME TO MOWER WING MOWER ATTACHMENT ELECTRICAL CONNECTION AT MOWER ELECTRICAL CONNECTION AT TRACTOR FL-0108 CENTER MOWER ASSEMBLY 1. Attach outboard bearing plate to cutterhousing ASM-FL-0052 ASM-FL-0111 INSTALLATION OF CENTER MOWER HYDRAULIC CONNECTIONS HOSE CONNECTION AT TRACTOR HYDRAULIC CONNECTIONS TO CYLINDER HYDRAULIC CONNECTIONS TO FILTERHYDRAULIC CONNECTIONS TO PUMP HYDRAULIC CONNECTION MOTORS Left Wing Hydraulic MotorRight Wing Hydraulic Motor HYDRAULIC FINAL CHECKKNIVES Operation Section OPERATION SECTION OPERATION INSTRUCTIONS OPERATIONOPERATION ALAMO INDUSTRIAL VERSA PRO FLAIL FRONT MOWER SPECIFICATIONS PERSONAL PROTECTIVE EQUIPMENT PPE 1. OPERATOR REQUIREMENTS 1.2 Tractor Safety Devices 1.1 ROPS and Seat BeltTractor Requirements and Capabilities 1.4 Tractor Hydraulics 1.3 Tractor Horsepower1.5 Front End Weight 1.6 Power Take Off PTO 2. GETTING ON AND OFF THE TRACTOR 2.1 Boarding the Tractor2.2 Dismounting the Tractor 3. STARTING THE TRACTOR 4. SETTING THE MOWER Leveling Deck Roller Height Adjustment 5.1 Driveline Length Check 5. DRIVELINE ATTACHMENT Engagement Check Procedure “Bottoming Out” Check Procedure” 6.1 Mower Pre-OperationInspection/Service 6. PRE-OPERATIONINSPECTION AND SERVICE 6.2 Tractor Pre-OperationInspection/Service OPERATION •Inspect the condition of the drive belts •Check the condition of the flail unit hinge pins DO NOT OPERATE an UNSAFE TRACTOR or MOWER Flail-WingMower PRE-OPERATIONInspection Tractor PRE-OPERATIONInspection 7. DRIVING THE TRACTOR AND IMPLEMENT 7.1 Starting the Tractor 7.2 Brake and Differential Lock Setting 7.3 Operating the Mower WingTransport Position Operating Position 7.4 Driving the Tractor and Implement 7.5 Crossing Ditches and Steep InclinesOPS-F-0049 OPS-F-0050 8. OPERATING THE TRACTOR AND IMPLEMENT 8.1 Foreign Debris Hazard 8.3 Engaging the Power to Take Off PTO 8.2 Bystander/Passersby Precautions 8.4 PTO RPM and Ground Speed 9. Operating the Mower OPERATION 9.1 Shutting Down the Implement 10. DISCONNECTING THE MOWER FROM THE TRACTOR OPS-F-0056 12. TRANSPORTING THE TRACTOR AND IMPLEMENT 11. MOWER STORAGE OPERATION 12.1 Transporting on Public Roadways OPERATION 12.2 Hauling the Tractor and Implement POSSIBLE REMEDY 13. TROUBLESHOOTING GUIDETROUBLE POSSIBLE CAUSE TROUBLESHOOTING GUIDE Cont’d POSSIBLE CAUSE Maintenance Section MAINTENANCE SECTION MAINTENANCE MAINTENANCEDAILY CHECKS LUBRICATION INFORMATION CHANGING HYDRAULIC SYSTEM FILTER CHANGING HYDRAULIC SYSTEM FILTER Cont’d 6.Install the new filter Image Mnt-FL-0020 ADJUSTING CUTTING HEIGHTGENERAL REPLACING CUTTER UNIT DRIVE BELTS ROLLER BEARING REPLACEMENT OUTBOARD BEARING. Mnt-FL-0021 CUTTERSHAFT BEARING REPLACEMENT INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058 CUTTERSHAFT BEARING REPLACEMENT Cont’d WING MOWER CUTTERSHAFT REPLACEMENTChanging to Forward or Reverse Rotation Replacing Cutter Unit Knives GENERAL INITIAL START-UPPROCEDURESHYDRAULICS HYDRAULIC PUMPS REPLACING HYDRAULIC PUMPS Replacing Outer PumpReplacing Inner Pump RESERVOIR SOLENOID CONTROL VALVEMnt-FL-0080 DISASSEMBLY SOLENOID CONTROL VALVE Cont’dCHECKING SOLENOID VALVE INSPECTION REASSEMBLY HYDRAULIC MOTOR 1.Wash all parts thoroughly in a suitable solvent LIFT CYLINDERS DISASSEMBLY OF LIFT CYLINDER TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENTTO CLEAN AND INSPECT TO ADJUST SLIP CLUTCH PRECAUTIONS TO REPLACE SHIELDS MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE TO TEST FOR FROZEN CLUTCHES VERSA PRO TANK FILLING INSTRUCTIONS Cylinder Rod Maintenance PROPER TORQUE FOR FASTENERS STORAGEPage ALAMO-INDUSTRIAL ALAMO INDUSTRIALLIMITED WARRANTY TO THE OWNER/OPERATOR/DEALER Keep children away from danger all day, every dayguards in place VERSA PRO - SOM 3/09 P/N 803350CPrinted in USA