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Alamo
803350C
manual
Models:
803350C
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Troubleshooting
Specifications
Install
Hour Lubrication Chart
Warranty
Maintenance
Assembly Section
Engagement Check Procedure
Roller Height Adjustment
Setting The Mower
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Contents
VERSA PRO
FLAIL MOWER
1502 E. Walnut Seguin, Texas 78155
Email: parts@alamo-industrial.com
To the Owner/Operator/Dealer
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one 1 AEM Mower Safety Practices Video
Alamo Industrial Division is willing to provide
TABLE OF CONTENTS
SAFETY SECTION
ASSEMBLY SECTION
INTRODUCTION SECTION
MAINTENANCE SECTION
EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT
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SAFETY SECTION
Safety Section
General Safety Instructions and Practices
SAFETY
SAFETY
Operator Safety Instructions and Practices
“Wait a minute...Save a life!”
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
Transporting Safety Instructions and Practices
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
SAFETY
SAFETY
VERSA PRO 03/09
Concluding Safety Instructions and Practices
SEE YOUR ALAMO DEALER
Decal Location
ITEM
PART NO
TYPE
DESCRIPTION
Decal Description
P/N DANGER! Keep Away - Rotating Blades P/N
P/N DANGER! Crushing and Pinch Points
P/N Red Relector Tape P/N Yellow Relector Tape
P/N Cutting Height Adjustment Chart P/N
IMPORTANT - Use ALAMO Genuine Flail Parts
8 Hour Lubrication Chart
ALAMO NAME LOGO P/N ALAMO INDUSTRIAL LOGO P/N
NAME LOGO - Alamo Industrial P/N NAME - VERSA PRO
INFORMATION - 8 Hour Lubrication Chart P/N
PELIGRO! Spanish Translation for Driveline Safety
SAFETY
Federal Laws and Regulations
Employer-EmployeeOperator Regulations
Employer Responsibilities
Child Labor Under 16 Years of Age
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INTRODUCTION SECTION
Introduction Section
INTRODUCTION
INTRODUCTION
VERSA PRO 03/09
Attention Owner/Operator
ASSEMBLY SECTION
Assembly Section
TRACTOR PREPARATION
ASSEMBLY
ASSEMBLY
MAINFRAME TO ATTACHMENT FRAME ASSEMBLY
TRACTOR TO ATTACHMENT FRAME ASSEMBLY
CENTER & WING MOWER ASSEMBLY
DRIVELINE ATTACHMENT
WING MOWER ATTACHMENT
LIFT FRAME TO MOWER
ELECTRICAL CONNECTION AT TRACTOR
ELECTRICAL CONNECTION AT MOWER
CENTER MOWER ASSEMBLY
FL-0108
1. Attach outboard bearing plate to cutterhousing
ASM-FL-0052
INSTALLATION OF CENTER MOWER
ASM-FL-0111
HYDRAULIC CONNECTIONS
HOSE CONNECTION AT TRACTOR
HYDRAULIC CONNECTIONS TO PUMP
HYDRAULIC CONNECTIONS TO CYLINDER
HYDRAULIC CONNECTIONS TO FILTER
Right Wing Hydraulic Motor
HYDRAULIC CONNECTION MOTORS
Left Wing Hydraulic Motor
KNIVES
HYDRAULIC
FINAL CHECK
OPERATION SECTION
Operation Section
OPERATION
OPERATION
ALAMO INDUSTRIAL VERSA PRO FLAIL
OPERATION INSTRUCTIONS
FRONT MOWER SPECIFICATIONS
1. OPERATOR REQUIREMENTS
PERSONAL PROTECTIVE EQUIPMENT PPE
Tractor Requirements and Capabilities
1.2 Tractor Safety Devices
1.1 ROPS and Seat Belt
1.3 Tractor Horsepower
1.5 Front End Weight
1.6 Power Take Off PTO
1.4 Tractor Hydraulics
2.2 Dismounting the Tractor
2. GETTING ON AND OFF THE TRACTOR
2.1 Boarding the Tractor
3. STARTING THE TRACTOR
4. SETTING THE MOWER
Roller Height Adjustment
Leveling Deck
5. DRIVELINE ATTACHMENT
5.1 Driveline Length Check
“Bottoming Out” Check Procedure”
Engagement Check Procedure
6. PRE-OPERATIONINSPECTION AND SERVICE
6.1 Mower Pre-OperationInspection/Service
6.2 Tractor Pre-OperationInspection/Service
VERSA PRO 03/09
•Inspect the condition of the drive belts
•Check the condition of the flail unit hinge pins
Flail-WingMower PRE-OPERATIONInspection
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
Tractor PRE-OPERATIONInspection
7. DRIVING THE TRACTOR AND IMPLEMENT
7.1 Starting the Tractor
Transport Position
7.2 Brake and Differential Lock Setting
7.3 Operating the Mower Wing
Operating Position
OPS-F-0049
7.4 Driving the Tractor and Implement
7.5 Crossing Ditches and Steep Inclines
OPS-F-0050
8. OPERATING THE TRACTOR AND IMPLEMENT
8.1 Foreign Debris Hazard
8.2 Bystander/Passersby Precautions
8.3 Engaging the Power to Take Off PTO
9. Operating the Mower
8.4 PTO RPM and Ground Speed
VERSA PRO 03/09
10. DISCONNECTING THE MOWER FROM THE TRACTOR
9.1 Shutting Down the Implement
OPS-F-0056
11. MOWER STORAGE
12. TRANSPORTING THE TRACTOR AND IMPLEMENT
VERSA PRO 03/09
12.1 Transporting on Public Roadways
VERSA PRO 03/09
12.2 Hauling the Tractor and Implement
13. TROUBLESHOOTING GUIDE
TROUBLE
POSSIBLE CAUSE
POSSIBLE REMEDY
TROUBLESHOOTING GUIDE Cont’d
OPERATION
MAINTENANCE SECTION
Maintenance Section
DAILY CHECKS
MAINTENANCE
MAINTENANCE
LUBRICATION INFORMATION
CHANGING HYDRAULIC SYSTEM FILTER
CHANGING HYDRAULIC SYSTEM FILTER Cont’d
6.Install the new filter
ADJUSTING CUTTING HEIGHT
GENERAL
REPLACING CUTTER UNIT DRIVE BELTS
Image Mnt-FL-0020
ROLLER BEARING REPLACEMENT
CUTTERSHAFT BEARING REPLACEMENT
OUTBOARD BEARING. Mnt-FL-0021
CUTTERSHAFT BEARING REPLACEMENT Cont’d
INBOARD DRIVE BEARING. Mnt-FL-0023& Mnt-FL-0058
CUTTERSHAFT REPLACEMENT
Changing to Forward or Reverse Rotation
Replacing Cutter Unit Knives
WING MOWER
INITIAL START-UPPROCEDURES
HYDRAULICS
HYDRAULIC PUMPS
GENERAL
Replacing Inner Pump
REPLACING HYDRAULIC PUMPS
Replacing Outer Pump
Mnt-FL-0080
RESERVOIR
SOLENOID CONTROL VALVE
CHECKING SOLENOID VALVE
DISASSEMBLY
SOLENOID CONTROL VALVE Cont’d
REASSEMBLY
INSPECTION
HYDRAULIC MOTOR
1.Wash all parts thoroughly in a suitable solvent
DISASSEMBLY OF LIFT CYLINDER
LIFT CYLINDERS
EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT
TO CLEAN AND INSPECT
TO ADJUST
TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH
TO REPLACE SHIELDS
SLIP CLUTCH PRECAUTIONS
TO TEST FOR FROZEN CLUTCHES
MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE
Cylinder Rod Maintenance
VERSA PRO TANK FILLING INSTRUCTIONS
STORAGE
PROPER TORQUE FOR FASTENERS
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LIMITED WARRANTY
ALAMO-INDUSTRIAL
ALAMO INDUSTRIAL
guards in place
TO THE OWNER/OPERATOR/DEALER
Keep children away from danger all day, every day
Printed in USA
VERSA PRO - SOM 3/09
P/N 803350C
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